Doosan D80S-5 - Maintenance Intervals

Maintenance Section
148
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified in
the manual. Defects and/or damage to the important
functional components may be resulted in.
NOTICE
All maintenance and repair, except every 10 service
hours or daily, on the lift truck must be performed by
qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to an authorized
personnel only.
When Required
Engine Valve Lash (Diesel E/G Only) - Check,
Adjust....................................................................... 152
Priming the Fuel System (Diesel Engine Only) .... 152
Test Fuel System for Leaks (LP Engine Only) ..... 153
Fuel Tank Filter Cap & Screen - Clean ................. 153
Fuel Tank Filter Cap & Screen - Clean ................. 154
Seat - Check, Lubricate.......................................... 154
F
uses, Bulbs & Circuit Breaker - Change, Reset ... 155
Tires and Wheels - Inspect, Check ....................... 156
Radiator Cap - Clean, Change .............................. 157
Carriage Roller Extrusion - Adjust ......................... 157
Brake Oil (OCDB) – Check .................................... 158
Every 10 Service Hours or Daily
Inspection Engine for Fluid Leaks ......................... 159
Engine Oil Level - Check ....................................... 159
Coolant Level – Check ........................................... 159
Air Cleaner Indicator – Check ................................ 16 0
I
nspect Foot Pedal Operation (LP Engine Only) .... 161
Inspect Engine for Exhaust Leaks ......................... 161
Walk-Around Inspection - Inspect ......................... 161
Mast Channels – Lubricate .................................... 162
Transmission Oil Level – Check ............................ 163
First 50-100 Service Hours or a Week
Engine Oil & Oil Filter (Diesel E/G Only) - Change
................................................................................. 164
Transmission Oil & Oil Filter – Change ................ 165
Drive Axle Oil - Change ......................................... 167
Parking Brake - Test, Adjust.................................. 169
First 250 Service Hours or a Month
Hydraulic Return Filter – Change.......................... 171
Every 250 Service Hours or Monthly
Air Intake System - Check, Clean ......................... 172
Engine Oil & Filter(LP Engine Only) - Change ..... 175
Hydraulic Oil Level – Check .................................. 176
Drive Axle Oil Level – Check ................................. 176
Mast, Carriage, Lift Chains & Attachments - Inspect,
Lubricate ................................................................. 177
Steering Mechanism - Check, Lubricate .............. 178
Battery Terminal - Clean, Inspect ......................... 179
Wheel Bolts & Nuts - Inspect................................. 179
Every 500 Service Hours or 3 Months
Belts (Diesel E/G Only) - Check, Adjust ............... 180
Mast Hinge Pins – Lubricate ................................. 180
Tilt Cylinders - Check, Adjust, Lubricate .............. 181
Crosshead Rollers - Inspect .................................. 181
T
ransmission Oil Filter (2 Speed Only) – Change ... 181
Parking Brake - Test, Adjust.................................. 181
Drive Axle Oil (OCDB) - Change ........................... 181
Horn and Lights(If Equipped) – Check ................. 182
Overhead Guard – Inspect .................................... 182
Steer Suspension – Inspect .................................. 182
Universal Joint - Inspect, Lubricate ....................... 182
Engine Oil & Filter(Diesel Engine Only) – Change
................................................................................. 183
Inspect Vacuum Lines and Fittings (G643(E) Engine
only)......................................................................... 183
Fuel Trim Valve(FTV) Inspection (G643E Engine
only)......................................................................... 183
Inspect Electrical System (G643E Engine only) .. 183