Maintenance Section
198
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified in
the manual. Defects and/or damage to the important
functional components may be resulted in.
NOTICE
All maintenance and repair, except every 10 service
hours or daily, on the lift truck must be performed by
qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Make sure to have only authorized personnel
dispose waste oil
When Required
Engine Valve Lash (Diesel E/G Only) - Check,
Adjus t....................................................................... 203
Inspecting Engine Fuel Supply System ................ 203
Separating Water from Fuel................................... 203
Priming the Fuel System (Diesel Engine Only) .... 204
Test Fuel System for Leaks (LP Engine Only) ..... 205
Fuel Tank Filter Cap & Screen - Clean ................. 205
Seat - Check, Lubricate.......................................... 206
Battery Terminal - Clean, Insp ect .......................... 206
SCR Cleaning – DeSOx (Diesel)........................... 207
Fuses, Bulbs & Circuit Breaker - Change, Reset
................................................................................. 210
Tires and Wheels - Inspect, Check ....................... 211
Radiator Cap - Clean, Change .............................. 213
Carriage Roller Extrusion - Adjust ......................... 213
Mast, Carriage, Lift Chains & Attachments - Inspect,
Lubri cate.................................................................. 214
Steering Mechanism (Link Bearing) - Check,
Lubri cate.................................................................. 215
Every 10 Service Hours or Daily
Inspection Engine for Fluid Leaks ......................... 216
Engine Oil Level - Check ....................................... 216
Coolant Level - Check ............................................ 216
Air Cleaner Indicator - Check ................................ 217
Thermostat Valve (optional) - Check .................... 218
Inspect Engine for Exhaust Leaks ......................... 219
Walk-Around Inspection - Inspect ......................... 219
Mast Channels - Lubricate..................................... 220
DEF/Ad-Blue Fluid Level - Check ......................... 220
Hydraulic Oil Level - Check ................................... 220
Transmission Oil Level - Check ............................ 221
Drive Axle Oil Level - Check.................................. 221
First 50-100 Service Hours or a Week
Engine Oil & Oil Filter - Change ............................ 222
Transmission Oil & Oil Filter - Change ................. 223
Drive Axle Oil - Change ......................................... 225
Parking Brake - Test, Adjust.................................. 226
Every 500 Service Hours or 3 Months
Belts (Diesel E/G Only) - Check, Adjust ............... 229
Mast Hinge Pins - Lubricate .................................. 229
Tilt Cylinders - Check, Adjust, Lubricate .............. 230
Crosshead Rollers - Inspect .................................. 230
Parking Brake - Test, Adjust.................................. 230
Drive Axle Oil (OCDB) - Change ........................... 230
Horn and Lights(If Equipped) - Check .................. 231
Overhead Guard (If Equipped) - Inspect .............. 231
Steer Suspension - Inspect ................................... 231
Universal Joint - Inspect, Lubricate ....................... 231
Engine Oil & Filter (Diesel Engine Only) - Change
................................................................................. 232
Inspect Vacuum Lines and Fittings (LP Engine only)
................................................................................. 232
Fuel Trim Valve (FTV) Inspection (LP Engine only)
................................................................................. 232
Inspect Electrical System (LP Engine only) ......... 232
Fuel Filter - Check, Clean, Change ...................... 233
Wheel Bolts & Nuts - Inspect................................. 233
Steering Mechanism - Check, Lubricate .............. 234
Steering Axle Support - Check, Oiling .................. 234
Air Intake System - Check, Clean ......................... 234
Every 1000 Service Hours or 6 Months
Air Intake System - Change .................................. 237
Carburetor (LP - Gas Engine Only) - Adjust, Clean
................................................................................. 237
Inspect Coolant Hoses (LP Engines Only) ........... 238
LP Regulator/Converter Inspection (LP Engine Only)
................................................................................. 238
Fuel Lines & Fittings – Check ............................... 238
Inspect Mixer Assembly (LP Engine Only) ........... 238
Inspect Throttle Assembly (LP Engine Only) ....... 238
Hydraulic Oil, Return Filter, Strainer & Breather -
Check, Clean, Change ........................................... 239
Lift Chains - Test, Check, Adjust ........................... 240
Transmission Oil (2 Speed Only) – Change......... 242
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