Maintenance
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3) Piston inspection
a) Visual check
Replace the piston rings with new ones if detected worn or broken when the engine is overhauled.
b) Piston ring gap
Insert the piston ring into the
upper portion of the cylinder liner
bore so that it is held at a right
figure to the cylinder liner wall.
Measure the piston ring gap with a
feeler gauge.
Replace piston rings with new
ones if the gap is beyond the limit
c) Piston ring side clearance
Fit the compression ring and oil
ring in the piston ring groove.
With a feeler gauge, measure side
clearance of each ring, and
replace either the ring or piston if
the measured value is beyond the
specified limit.
d) Piston ring tension
With a tension tester, measure piston ring tension.
Replace the piston ring if the measured value is beyond the limit.
Standard Limit
Top ring 0.40 ~ 0.60 mm 1.5 mm
2nd ring 0.8 ~ 0.95 mm 1.5 mm
Oil ring 0.30 ~ 0.50 mm 1.5 mm
Standard Limit
Top ring - -
2nd ring
0.07 ~
0.102 mm
0.15
mm
Oil ring
0.05 ~
0.085 mm
0.15
mm
Standard
Top ring 2.58 ~ 3.88 kg
2nd ring 1.81 ~ 2.71 kg
Oil ring 3.57 ~ 5.03 kg