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Duke FBB-NO-120 - User Manual

Duke FBB-NO-120
36 pages
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Installation and
Operation Manual
BURGER KING
FLEXIBLE
BATCH BROILER -
LOWER BURNER
UPGRADE
Please read this manual completely before attempting
to install, operate or service this equipment
This manual is Copyright © 2014 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: 314-231-1130
Toll Free: 1-800-735-3853
Fax: 314-231-5074
www.dukemfg.com
P/N 176483C
10/1/2014

Questions and Answers

  • J
    John ReidAug 17, 2025
    Why is my product raw in the Duke FBB-NO-120 Broiler?
    • L
      Larry JensenAug 17, 2025
      Raw or undercooked product may occur due to several reasons: * Improper loading technique. * Pressing the product button before loading the product. * Selecting the wrong product button. * Lower burner or infrared burners not lighting correctly. To resolve this: * Review the loading technique. * Ensure the product button is pressed immediately after loading. * Select the correct product button. * If the broiler is hot, clean the burner with a cleaning tool. If cold, remove and clean the lower burner after removing access panels, then reinstall. Clean the lower flame sensor with a soft cloth and isopropyl alcohol. Also, clean the two upper flame sensors and the flame sensor tube.
  • D
    Danielle NavarroAug 20, 2025
    How to fix a Duke FBB-NO-120 Broiler when the control display doesn't light up?
    • T
      Theresa StevensonAug 20, 2025
      If the control display of your Duke Broiler does not light up, it is likely due to a lack of power. Ensure that the broiler is properly plugged into a receptacle with the correct voltage and Hz, according to the name plate rating. Also, check the dedicated circuit breaker.
  • G
    gbarberAug 26, 2025
    What does 'gAS bot' mean on my Duke FBB-NO-120 display?
    • S
      Scott TurnerAug 26, 2025
      If your Duke Broiler control display shows “gAS bot”, it indicates an issue with the gas supply or the lower burner not lighting properly. First, cycle the broiler off and back on. If the error persists, ensure that the gas valves connected to the broiler are in the ON position. If the broiler is hot, try cleaning the burner in place with a broiler cleaning tool. If the broiler is cold, remove the lower burner by removing the access panels, clean it, and then reinstall it. Also, remove the lower flame sensor and clean it with a soft cloth and isopropyl alcohol.
  • J
    Jodi CollinsAug 28, 2025
    What does 'gAS toP' mean on my Duke Broiler display?
    • S
      Steven MaddoxAug 28, 2025
      If the control display of your Duke Broiler is reading “gAS toP”, it means that the broiler is not receiving a gas supply or the infrared burners are not lighting properly. Ensure that the gas valves in line with the broiler are in the ON position. Remove the upper control compartment panel and clean the two upper flame sensors with a soft cloth and isopropyl alcohol. Also, clean the flame sensor tube with a flame sensing tube cleaning brush.
  • B
    Bradley SmithAug 31, 2025
    What does 'tESt Prod' mean on my Duke Broiler display?
    • E
      Erica PeckAug 31, 2025
      If your Duke Broiler's control display reads “tESt Prod”, it indicates that the lower burner or infrared burners are not lighting properly. If the broiler is hot, attempt to clean the burner in place with a broiler cleaning tool. If the broiler is cold or allowed to cool down, remove the lower burner by removing access panels, clean, and reinstall. Remove the lower flame sensor and clean it with a soft cloth and isopropyl alcohol. Remove the upper control compartment panel and clean the two upper flame sensors with a soft cloth and isopropyl alcohol. Clean the flame sensor tube with a flame sensing tube cleaning brush.
  • Z
    Zachary FosterSep 3, 2025
    What does 'gAS SEnt' mean on the Duke FBB-NO-120 display?
    • S
      Stephanie WhiteSep 3, 2025
      If the Duke Broiler control display shows “gAS SEnt”, it means the infrared burners are not lighting properly. To fix this, remove the upper control compartment panel and clean the two upper flame sensors with a soft cloth and isopropyl alcohol. Also, clean the flame sensor tube with a flame sensing tube cleaning brush.
  • M
    Morgan WilliamsSep 5, 2025
    What does 'gAS SEnb' mean on my Duke FBB-NO-120 Broiler display?
    • B
      Brian EstradaSep 5, 2025
      If the control display of your Duke Broiler reads “gAS SEnb”, it indicates that the lower burner is not lighting properly. If the broiler is hot, try cleaning the burner in place with a broiler cleaning tool. If the broiler is cold, remove the lower burner by removing the access panels, clean it, and reinstall it. Also, remove the lower flame sensor and clean it with a soft cloth and isopropyl alcohol.
  • T
    Tammy LewisSep 8, 2025
    What to do if the conveyor belt won't move to discharge product in my Duke Broiler?
    • T
      Tammy TaylorSep 8, 2025
      If the conveyor belt of your Duke Broiler does not move to discharge the product, it is likely being obstructed. Manually rotate the conveyor belt from the discharge end using a broiler cleaning tool to check for any obstructions. Also, ensure that the discharge scraper, docking plate, and flame arrestor are properly in place.
  • G
    gmonroeSep 12, 2025
    Why is product getting stuck when loading in my Duke FBB-NO-120 Broiler?
    • D
      dsellersSep 12, 2025
      If the product is getting stuck or mangled upon loading in your Duke Broiler, it is likely that the docking plate or flame arrestor is not properly in place. Ensure that the docking plate and locking tab are correctly positioned, and that the flame arrestor is correctly in place with the tabs slotted correctly.
  • T
    Thomas WatsonSep 13, 2025
    Why can't I push the loader completely into the cooking chamber of my Duke FBB-NO-120 Broiler?
    • J
      Jessica HoffmanSep 13, 2025
      If the loader cannot be pushed completely into the cooking chamber of your Duke Broiler, the docking plate is likely not properly in place. Ensure that the docking plate and locking tab are correctly positioned.

Summary

IMPORTANT WARNING AND SAFETY INFORMATION

GENERAL INFORMATION

Batch Broiler Specifications

Detailed specifications of the flexible batch broiler, including gas and electrical requirements.

Model Number Key

Explanation of the model numbering system for identifying broiler configurations.

Broiler Dimensions

Physical dimensions and measurements of the broiler unit.

INSTALLATION INSTRUCTIONS

Qualified Personnel Requirements

Requirements for qualified personnel performing installation and service.

Delivery and Inspection Procedure

Procedure for receiving and inspecting the broiler upon delivery.

Broiler Assembly Steps

Instructions for assembling the broiler components and parts.

Installation Adjustments

Adjustments required during installation, such as gas pressure and height.

Location of the Broiler

Guidance on selecting an appropriate and safe location for the broiler.

Gas Piping Requirements

Requirements and considerations for connecting the broiler to the gas supply.

Electrical Connections

Instructions for safely connecting the broiler to the electrical power supply.

Ventilation System Requirements

Instructions for proper ventilation and exhaust systems for the broiler.

OPERATION INSTRUCTIONS

Broiler Controls Overview

Overview and function of the broiler's control panel and buttons.

Lighting and Preheat Procedure

Procedure for starting up the broiler and initiating the pre-heat cycle.

Cooking Product Guide

Step-by-step guide on how to cook products using the broiler.

Managing Cook Cycles

Operations related to cook cycle completion, adjustments, and cancellation.

Temperature Checks and Shutdown

Procedures for checking temperatures and safely shutting down the broiler.

CLEANING AND MAINTENANCE

General Cleaning Recommendations

Guidelines for maintaining broiler cleanliness and warranty coverage.

4-Hour Cleaning Schedule

Procedures for sanitizing food-contact components every four hours.

Daily Cleaning Procedures

Daily tasks for cleaning discharge components, pans, and other parts.

Weekly Cleaning Procedures

Weekly tasks including burner, flame arrestor, and catalyst cleaning.

Monthly Cleaning Procedures

Monthly maintenance for cleaning flame sensors and sensor tubes.

PROGRAMMING THE CONTROL

Entering and Navigating Programming

Steps to enter programming modes and move through parameters.

Level 1: Recipe Programming

Setting product identifiers, cook temperatures, and cooking profiles.

Level 2: Broiler Functionality Settings

Adjusting temperature units and idle temperature for broiler settings.

Exiting Programming Mode

Procedures for saving or discarding programming changes and exiting modes.

TROUBLESHOOTING GUIDE

SERVICE AND REPAIR

Service and Repair Safety Warnings

Safety warnings and precautions before performing service or repair.

REPLACEMENT PARTS LIST

WIRING SCHEMATIC DIAGRAM

Duke FBB-NO-120 Specifications

General IconGeneral
BrandDuke
ModelFBB-NO-120
CategoryBroiler
LanguageEnglish

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