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Dunham-Bush WCFX 54 User Manual

Dunham-Bush WCFX 54
64 pages
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INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Form No: MM0422A
R134aR134aR134a
50/6050/60 Hz50/60
INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Products That Perform . . .By People Who Care
®
MODEL:
WCFX Series
ROTARY
SCREW
WATER
CHILLERS

Table of Contents

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Dunham-Bush WCFX 54 Specifications

General IconGeneral
BrandDunham-Bush
ModelWCFX 54
CategoryChiller
LanguageEnglish

Summary

GENERAL INFORMATION

APPLICATION PRECAUTIONS

Crucial precautions for water quality and flow rates.

WATER CONDITIONS

Precautions regarding water quality and potential corrosion.

CHILLED WATER FLOW

Guidance on maintaining stable chilled water flow rates.

WATER COOLED CONDENSERS

Requirements for condenser water flow rate and temperature changes.

INSTALLATION

WATER PIPING CONNECTIONS

Guidance on connecting evaporator and condenser water piping.

ELECTRICAL WIRING

Precautions and requirements for field electrical wiring.

REQUEST FOR START-UP REPRESENTATIVE

Procedure for scheduling an authorized start-up representative.

OPERATION

SAFETY RELIEF VALVES

Information on safety relief valves and their function.

FREEZE PREVENTION

Measures to prevent damage from freezing water.

ELECTRICAL

COMPRESSOR FLA CALIBRATION

Procedure for calibrating compressor Full Load Amps (FLA).

TO PERFORM SENSOR CALIBRATION

Steps to calibrate sensors via the technician menu.

COMPRESSOR CONTROL

Manually controlling compressor operation (on, off, load, hold, unload).

LOW PRESSURE CUT-OFF

Compressor protection from low evaporator pressure.

EVAPORATOR FREEZE SHUTOFF

Unit shutdown to prevent evaporator freezing.

HIGH PRESSURE CUT-OFF

Compressor protection from high discharge pressure.

OVERLOAD PROTECTOR (M2OL)

Compressor protection against overload and high current.

PHASE CONTROL RELAY (PCR)

Protection against electrical supply malfunctions.

LOW DIFFERENTIAL PRESSURE ALARM

Alarm for low differential pressure, affecting lubrication.

CALIBRATION OF SCREW COMPRESSOR CAPACITY AMPS AT FULL LOAD & MINIMUM LOAD PERCENTAGE

Procedure for calibrating compressor capacity based on amperage.

HARDWARE SETTINGS

Configuration settings for controllers and terminals.

ADDRESSING THE VISION 2020I CONTROLLER

Setting DBLAN addresses using DIP switches on the controller.

ADDRESSING THE VISION 2020I DBG1 TERMINAL

Setting DBLAN addresses for the terminal.

MAINTENANCE

WATER SIDE CLEANING OF VESSELS

How to detect and clean fouling in heat exchangers.

ELECTRICAL MALFUNCTION

Troubleshooting electrical malfunctions like relay trips.

CHARGING

Procedures for refrigerant and oil charging.

REFRIGERANT CHARGE

Procedures for checking and adding refrigerant charge.

TROUBLESHOOTING

Common symptoms, possible causes, and remedies for unit issues.

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