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Duracell D-HUB User Manual

Duracell D-HUB
22 pages
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Model: D-HUB
INSTALLATION MANUAL
For use with the DURACELL POWER CENTER 5KW

Table of Contents

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Duracell D-HUB Specifications

General IconGeneral
BrandDuracell
ModelD-HUB
CategoryBattery Pack
LanguageEnglish

Summary

Important Safety Instructions

Hazardous Voltages and Battery Safety

Details critical safety warnings regarding hazardous voltages and the handling of AGM lead acid batteries.

California Proposition 65 Warning

Provides information on California Proposition 65 regarding potential chemical exposure from the product.

1 Introduction

About this Manual and Supporting Documents

Outlines the purpose of the manual and references supporting documents for installation and commissioning.

Glossary of Terms

Provides definitions for key terms and acronyms used throughout the manual.

Initial Inspection of Material List

Guides users on inspecting supplied components for damage or missing parts.

Special Tools & Hardware

Lists additional tools and hardware required for the installation process.

Functional Overview

Explains the overall purpose and operation of the DURACELL HUB in solar plus storage systems.

Grid Connected Solar plus Storage

Details power flow and system operation for grid-connected solar and storage configurations.

Backup Solar plus Storage

Describes the system's behavior and power flow during a grid outage.

Backup Solar PV Curtailment Method

Explains the Frequency Shift Power Control (FSPC) method for PV curtailment during backup.

Circuit and System Sizing

Provides guidance on sizing circuits and systems for different electrical panel capacities.

Over-sized PV Systems

Addresses configurations where PV systems exceed the HUB's accommodation capacity.

Internal Component Overview

Identifies and describes the main internal components of the DURACELL HUB.

Energy Management Controller (EMC)

Details the functions and features of the Energy Management Controller (EMC).

2 Installation Planning

Installation Clearances

Specifies required clearances between the DURACELL HUB and the battery system.

Conduit Plan for Power and Communication Circuits

Outlines the conduit plan for power and communication circuits for the system.

AC Coupled PV System Single Line Diagram

Presents a single line diagram for AC coupled PV systems with backup power.

3 Installation Instructions

EMC Cable Connection

Instructions for connecting the EMC CAT 5 patch cable to the RJ-45 port.

AK1 Cable Connection

Instructions for connecting the AK1 DURACELL HUB control cable.

AC Power Connections

Details on making AC power connections to L1, L2, and Neutral.

Phase Orientation in Split Phase Systems

Explains the importance of phase voltage orientation for system control.

Main Electrical Panel Connection

Guides routing AC Grid L1, L2, Neutral, and Ground to the main electrical panel.

Backup Panel Connection

Guides routing AC Load L1, L2, Neutral, and Ground to the backup panel.

ESS PCS Grid Port Connection

Instructions for connecting AC_Grid_PCS L1, L2, Neutral, and Ground to the ESS.

ESS PCS Load Port Connection

Instructions for connecting AC_Load_PCS L1, L2, and Neutral to the ESS.

CT Connections

Details on connecting current transformers (CTs) for system measurements.

Main Electrical Panel CT Connections

Specifies CT connections for the main electrical panel feeders.

Solar PV CT Connection

Specifies CT connection for the solar PV inverter.

PCS CT Connections

Specifies CT connections for the PCS.

12V Backup Battery Connection

Instructions for connecting the 12V backup battery to the system.

5 Operation

EMC Selector Switch

Guidance on setting the EMC selector switch to the correct position.

Pre-startup Checklist

A checklist of inspections before powering up the system.

Startup Procedure

Step-by-step instructions for safely starting up the DURACELL HUB and ESS.

Post-startup Checklist

A checklist of inspections after the system has been powered up.

Permission to Operate Checklist

Final checklist steps after AHJ approval to operate the energy storage system.

6 Maintenance

Product Maintenance

Information on maintaining the DURACELL HUB, including cleaning and inspection.

7 Troubleshooting

Troubleshooting Guide

Provides guidance for diagnosing and resolving common issues with the DURACELL HUB.

8 Technical Data

Electrical Specifications

Lists detailed electrical ratings and specifications for the DURACELL HUB.

Wire and Torque Ratings

Provides recommended wire types, sizes, and torque values for connections.

Appendix A: Electrical Block Diagram

Internal Wiring Diagram

Diagram illustrating the internal wiring of the DURACELL HUB and component connections.

Appendix B: Multi-mode Transfer / Bypass Relay Operation

Kx: DURACELL HUB Bypass / Transfer Relay

Details the function and operation of the Kx bypass/transfer relay.

K3: PCS Transfer Relay

Explains the role and operation of the K3 PCS transfer relay.

K1: PCS Islanding Relay

Describes the K1 PCS islanding relay and its function in grid disturbances.

PCS and Hub Relay State Map

Summarizes PCS operating states and corresponding relay states.

Appendix C: Internet Connection Options

Hard-wired Ethernet

Recommends hard-wired Ethernet for connecting the EMC gateway to the internet router.

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