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DV Systems G20 - User Manual

DV Systems G20
37 pages
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G2030-II-C
Mar ‘17
- 1 -
If you require assistance, please contact your local DV Systems Distributor or Authorized Service
center. You may contact the manufacturer directly as follows:
Phone: (705) 728-5657 (Canada) Web: www.dvcompressors.com
(704) 799-0046 (USA)
Fax: (705) 728-4974 (Canada) Email: sales@dvcompressors.com (Canada)
(704) 799-0355 (USA) orders@dvcompressors.com (USA)
G20 (T) (TD),
G25 (T) (TD) &
G30 (T) (TD)
Rotary Screw
Air Compressor
Units
- - -
Installation
And
Start-up Data
Quick Start ……………............................................. 2
Safety Precautions …………………………………… 5
Unpacking and Inspection …………………………... 6
Installation – Mechanical ……………………………. 7
Lubrication ……………………………………………. 10
Installation – Electrical ………………………………. 11
Start-up Procedures …………………………………. 14
Preventative Maintenance Schedule ………………. 15
Common Compressor Faults ……………..………… 17
Variable Speed Drive ………………………….……. 18
Separator Filter & Refrigerated Air Dryer …………. 21
Trouble-Shooting Guide ……………………………… 24
Warranty ……………………………………………….. 27
Contents: Page:
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to DV Systems.

Other manuals for DV Systems G20

Questions and Answers

  • E
    Erika CarneySep 12, 2025
    Why is the oil consumption too high in my DV Systems G20 Air Compressor?
    • L
      Lawrence BerrySep 12, 2025
      High oil consumption in your DV Systems Air Compressor can be attributed to several factors. These include an oil level that is too high, a blocked Oil Return Line (Scavenge Line), an Oil Separator saturated with oil, or using the wrong type of oil. Additionally, the unit operating at too high a temperature, an oil leak, or light unit load or excessive load/idle cycles can contribute to this issue. To address this, reduce the oil level to the proper level, clean and/or replace the Scavenge In-Line Filter, replace the Oil Separator, change to factory recommended oil, repair any oil leaks, and ensure the unit is set to operate at correct pressures with a minimum of 10 psi differential. Also consider if the unit is oversized for the tank capacity.
  • J
    Judy KennedySep 13, 2025
    What causes high power consumption in a DV Systems G20?
    • E
      emilyvasquezSep 14, 2025
      High power consumption in your DV Systems Air Compressor may be due to improper air pressure settings. Another potential cause is a malfunctioning Blowdown Solenoid. Low voltage or a phase imbalance in the building's electrical supply could also be responsible. Lastly, a failing Motor might be the reason for the increased power usage. To troubleshoot, reset the pressure to factory defaults, inspect or replace the Blowdown Solenoid as necessary, contact an electrician to verify the voltage, and have the Motor inspected.
  • T
    tcortezSep 15, 2025
    What causes surging in my DV Systems G20?
    • B
      Brittany WarrenSep 15, 2025
      Surging in your DV Systems Air Compressor can be caused by a restriction in the Heat Exchanger or Hoses. An incorrect or malfunctioning Pressure Transducer setting can also lead to surging. Other potential causes include a blockage at the unit outlet, a Dryer freezing up and restricting airflow, or an Air Receiver that is too small. To address this, flush out or replace the Heat Exchanger or Hoses, set the pressure as per instructions or replace the Pressure Transducer, check for obstructions in the outlet piping, verify that the Dryer parameters are correct (increase dew point to 2.0 if required), and use a minimum 120 Gallon Tank.
  • A
    Alyssa BennettSep 18, 2025
    What triggers fault alarms in my DV Systems G20?
    • C
      Christopher ReedSep 18, 2025
      Fault alarms in your DV Systems Air Compressor can be triggered by several factors. These include an Emergency Stop, High Temperature, Low Temperature, or High pressure. To address these, ensure the Emergency Stop Button is not pressed in. If it is a High Temperature fault, see ‘Section C’. If it is a Low Temperature fault, it may be due to low ambient temperature; increase the ambient temperature to 10°C. For High pressure faults, check the pressure settings, the Pressure Transducer, and the wiring to the Transducer.

Summary

Quick Start

Mechanical Installation

Guidelines for physical placement and environmental requirements of the air compressor unit.

Unit Operation

How to start, stop, and monitor the compressor unit using the CSC300 controller.

Safety Precautions

Installation - Mechanical

Location of the Unit

Criteria for selecting an appropriate location for the compressor, considering ventilation and floor support.

Installation - Electrical

General Information

Electrical connection safety, regulations, and wiring requirements for the compressor unit.

Motor;Air End Rotation

Critical checks for correct motor and air end rotation to prevent damage.

Start-up Procedures

Unit Controls

Explanation of the start button, stop button, and their functions on the CSC300 controller.

Emergency Stop Button

Proper use and warnings associated with the emergency stop button for safety.

Initial Start-up

Step-by-step guide for the first-time start-up of the compressor unit.

Preventative Maintenance Schedule

Regular Maintenance Items

List of maintenance items and recommended intervals for ensuring unit longevity.

Common Compressor Faults

CSC300 Alarms

List of common alarms from the CSC300 controller and items to check for resolution.

CSC300 Shutdown Errors

List of common shutdown errors from the CSC300 controller and their corrective actions.

Variable Speed Drive

Common VSD Fault Codes

Reference of common fault codes displayed by the VSD and their potential causes and fixes.

Trouble Shooting Guide

DV Systems G20 Specifications

General IconGeneral
BrandDV Systems
ModelG20
CategoryAir Compressor
LanguageEnglish

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