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DVO DIAMOND User Manual

DVO DIAMOND
10 pages
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SEAL SERVICE &
CASTING CLEANING
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DVO DIAMOND Specifications

General IconGeneral
Wheel Size27.5", 29"
Spring TypeCoil
Axle15mm
AdjustmentsHigh-speed compression, low-speed compression, rebound
Steerer1.5" Tapered
Weight2, 050g
Intended UseEnduro
MaterialAluminum
ColorBlack
Compatibility1.5" Tapered steerer tubes

Summary

DVO Suspension Service: Introduction and Tools

Tools Needed for DVO Suspension Service

Lists essential tools and safety equipment for DVO Diamond seal service and casting cleaning.

DVO Diamond Fork Disassembly

Removing Adjusters and Detents

Steps 1-3: Remove low-speed adjuster bolt, lift compression adjusters, and remove detents.

Loosening Top Caps and Footnuts

Steps 4-6: Loosen damper/air side top caps and rebound footnut using appropriate sockets.

Disengaging and Draining Components

Steps 7-10: Loosen air footnut, tap footnuts flush, drain oil, and free cartridges.

Upper Assembly and Seal Removal

Steps 11-18: Remove adjusters, upper assembly, and old seals from the fork casting.

Fork Cleaning and Seal Installation

Cleaning Inner Surfaces and Foam Rings

Steps 19-21: Remove foam rings, clean casting interior, and wipe clean.

Preparing and Installing New Seals

Steps 22-27: Clean seal area, soak new foam rings, grease casting, and install new seals.

Fork Reassembly and Final Adjustments

Reinserting Upper Assembly and Oiling

Steps 31-36: Reinsert upper assembly, cartridges, and add oil to damper side.

Oiling Air Side and Tightening Components

Steps 37-41: Add oil to air side, seat cartridges, tighten footnuts and top caps.

Final Adjuster Installation and Checks

Steps 42-44: Reinstall detents, align, and tighten compression adjusters.

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