EasyManua.ls Logo

DWK WHEATON R2P 2.0 - User Manual

DWK WHEATON R2P 2.0
80 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
WHEATON® R2P2.0
Bottom Drive Roller Apparatus
INSTRUCTION MANUAL
Catalog Numbers:
WRBXXXXXX-A THROUGH J!

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the DWK WHEATON R2P 2.0 and is the answer not in the manual?

Summary

1 INTRODUCTION

1.1 R2 PTM 2.0 Bottom Drive Roller Apparatus

Overview of the Wheaton R2P 2.0 Bottom Drive Roller Apparatus.

1.2 Limited Warranty

Details the warranty terms and conditions for the roller apparatus.

Damage in Shipment

Procedures for reporting and handling transit damage to the product.

1.3 Safety Symbols

Explains the meaning of various safety symbols used in the manual and on the unit.

General Safety Rules

Provides essential guidelines for safe operation and handling of the apparatus.

1.4 Specific Safety Considerations

Highlights specific safety precautions related to grounding and electrical connections.

1.5 Specifications

Lists the technical specifications of the R2P 2.0 Bottom Drive Roller Apparatus.

1.6 Dimensions and Capacities

Provides physical dimensions and capacity information for different models.

1.7 Available Options

Lists optional accessories and configurations available for the apparatus.

PARTS LISTS AND ILLUSTRATIONS

2 INSTALLATION AND INITIAL STARTUP

Initial Inspection

Instructions for inspecting the apparatus upon receipt for any shipping damage.

Input Power Requirements

Details the voltage and frequency requirements for operating the equipment.

Power Cord Set

Information regarding the power cord and its proper use.

2.1 Initial Startup and Touch Screen Navigation

Guide to the initial startup sequence and navigating the touch screen interface.

2.2 First Time Startup

Steps for setting up the unit for the first time, including initial settings.

2.2.3 Screen Saver

Explains how the screen saver activates and what it displays.

3 MAIN OPERATION

3.1 Touch Screen Navigation

Explains how to navigate the main operational screens via the touch interface.

3.2 General Guidelines on Numerical Entry

Instructions on using the numerical keypad for entering data and settings.

3.3 The Home Screen

Describes the main 'Home' screen and its icons for unit monitoring and control.

3.3.1 Bottle Speed and Direction Setting

Details how to set bottle speed, rotation direction, and rock mode.

3.3.2 Unit Network ID

Explains how to set or view the unit's network identification number.

3.3.3 Network Online;Offline Icon

Describes the icon used to toggle the unit's network connection status.

3.3.4 Alarm Notification Screen

Explains how to view and interpret active alarms on the unit.

3.3.5 Unit Power Icon

Details the icon indicating the unit's current power source (AC or battery).

3.3.6 Unit Screen Lock Icon

Explains the screen lock function and its impact on user control.

3.3.7 Information Screen

Describes accessing the screen that lists and describes all interface icons.

3.4 User Setup Screen

Access to less frequently updated or used settings and functions.

Speed Ramp Time

Accesses the setting for controlling the acceleration/deceleration rate of the roller.

Temperature Alarms

Allows configuration of high and low temperature alarm thresholds.

Retrieve Unit Settings

Enables loading of previously saved operational settings and profiles.

Store Unit Settings

Allows saving current operational settings and profiles to memory registers.

Download Event Log File

Facilitates downloading recorded event logs to a USB drive.

Erase Internal Event File

Provides the function to clear the unit's internal event log memory.

Set System Date and Time

Allows setting the system's current date and time for accurate logging.

3.5 Factory Screen

Access to initial setup, system reset, calibration, and seldom-used functions.

Change Bottle Diameter Screen

Allows programming the maximum bottle diameter for accurate speed indication.

Calibrate Temperature Sensors

Enables calibration of optional temperature sensors for accurate readings.

Network Protocol Screen

Configures the communication protocol for network connectivity.

Change Motor Gear Ratio Screen

Allows adjustment of the motor gear ratio for optimal performance.

Audio Alarm On;Off

Toggles the audible alarm notification for system faults.

Master Reset

Resets the unit to factory default settings or performs a master reset.

Calibrate Screen

Recalibrates the touch screen coordinates for optimal responsiveness.

Firmware Update Icon

Indicates the function for updating the unit's firmware, currently not in use.

Restore Factory Defaults

Restores the unit to its original factory default settings.

Defaults Restored on Power Cycle

Lists parameters that revert to default settings after power cycling.

4 NETWORK OPERATION

4.1 Introduction

Overview of the unit's network capabilities for remote monitoring and control.

4.2 Network Ports and Cabling

Identifies the available network ports and provides cabling information.

4.3 Network Selection

Configuration options for network connectivity.

4.3.1 RS-422;485 Network

Details the RS-422/485 network connection, including pin-out and dry contact functionality.

4.3.2 Ethernet (TCP;IP) Network

Explains the Ethernet TCP/IP connection and IP address configuration.

4.3.3 WSP Protocol

Describes the WSP protocol for legacy CART2 software compatibility.

4.3.4 Modbus Protocol

Details the Modbus protocol for integration with factory automation systems.

5 ADVANCED OPERATION

Event File Download via USB

Explains how to download internal event logs using a USB flash drive.

5.1 Enable; Disable Internal Event Log Recording

Instructions for turning the internal event logging feature on or off.

5.2 Download Event File

Guides the user through the process of downloading event log files.

5.2.1 Sample Event File

Provides an example of the format and content of the downloaded event file.

5.2.2 File Sorting

Explains the structure of the event file for easy import and sorting in spreadsheets.

5.3 Delete Event File

Instructions on how to erase event log files from the unit's memory.

6 MAINTENANCE - FOR QUALIFIED SERVICE PERSONNEL ONLY

6.1 Instrument Inspection

Guidelines for periodic inspection of the apparatus for wear and damage.

6.2 Instrument Maintenance Schedule

Outlines a schedule for routine maintenance tasks and their intervals.

7 TROUBLESHOOTING

7.1 Troubleshooting Check List

A list of common unit issues, their potential causes, and remedies.

7.2 Motor Replacement

Step-by-step instructions for replacing the motor unit.

7.3 Fuse Replacement

Detailed steps for safely replacing the unit's fuses with correct ratings.

8 OPTIONAL BATTERY BACKUP TECHNICAL INFORMATION

8.1 Operation with Battery Backup

Explains how the battery backup system operates during power loss.

8.2 Replacement Batteries

Information on the type and service life of replacement batteries.

DWK WHEATON R2P 2.0 Specifications

General IconGeneral
ModelR2P 2.0
MaterialBorosilicate Glass
Capacity2.0 liters
Temperature RatingAutoclavable up to 121°C
Standards ComplianceASTM E438, USP Type I