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Dynamo Power DP7100 - Maintenance; Maintenance Schedules

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CHAPTER 3 MAINTENANCE 3-1
Maintenance schedules
Keeping your generator well maintained will prolong the life of your generator.
Everything needs to be checked including the diesel engine, generator, control
cabinet, and frame. For overhauling procedures, please refer to the instruction
manual of the relative subassembly. If you need these manuals, please call our
company and we will send you one.
Before starting the maintenance, make sure the diesel engine is off.
Please refer to the Table 4 for the proper maintenance schedule.
Table 4. Maintenance schedule for diesel generator set
Time
Item
Everyday
After 1 month or
20 hours
Every 3 months or
100 hours
Every 6
months or 300
hours
Every year or
1000 hours
Check the fuel level
and refill
o Before starting
Drain the fuel tank
o
Check and fill
enough engine oil
o
Clean the fuel filter
o
Check fuel oil
leakage
O after every
operation
Check and screw
each fastened part
o
cylinder
head bolts
Check injector
Check injection
pump
Check fuel pipe
if necessary
exchange it
Check the lube oil
level in the oil pan
and refill
O before starting
Replace the lube oil
O the first time
O the second time
and afterward
Clean lube oil filter
O the first time
O the second time
and afterward
Check the air
cleaner element
O the first time
O the second time
and afterward
Change the core of
air filter
If damaged or smeary, change it in time
Check the battery
liquid level and refill
o
Adjusting the intake
and exhaust valve
clearance
the first time
the second
time and
afterward
Grind air intake and
air exhausted gate
Exchange piston
ring
Check electric brush
and slide ring
Check insulation
resistance
The time of stop is over 10 days o
NOTE: the quality period of the injector and injection pump is 1500 hours or two
years. There into, means it should operate with special tools, or can be
checked by dealer.