Dynapac CC800 - Page 116

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Dynapac Compaction Equipment AB

Box 504, SE 371 23 Karlskrona, Sweden

www.dynapac.com

Main Page

Table of Contents3
Introduction9
The Machine9
Intended Use9
Warning Symbols9
Safety Information9
General10
CE Marking and Declaration of Conformity11
Safety - General Instructions13
Safety - When Operating15
Sitting Position15
Work Driving15
Driving Near Edges16
Special Instructions17
Standard Lubricants and Other Recommended Oils and Fluids17
Higher Ambient Temperatures, above +40°C (104°F)17
Lower Ambient Temperature - Freeze Risk17
Temperatures17
High Pressure Cleaning17
Fire Fighting18
Roll over Protective Structure (ROPS)18
Battery Handling18
Jump Starting19
Technical Specifications21
Vibrations - Operator Station21
Noise Level21
Electrical System21
Dimensions, Side View22
Dimensions, Top View23
Weights and Volumes24
Working Capacity24
- General25
- Tightening Torque26
- ROPS - Bolts27
- Hydraulic System27
- Slopes27
Machine Description29
- Diesel Engine29
- Electrical System29
- Propulsion System/Transmission29
- Brake System29
- Steering System29
- Rops29
- Identification30
- Decals33
- Instruments/Controls37
- Electrical System41
Operation43
- Before Starting43
- Starting47
  - Starting the Engine47
  - Engine Speed Control47
- Driving49
- Vibration50
  - Manual/Automatic Vibration50
  - Manual Vibration - Switching on51
- Braking51
- Parking53
  - Chocking the Drums53
  - Master Switch - Optional53
    - PLUS Version53
    - CC Version53
Long-Term Parking55
- Engine55
- Battery55
- Air Cleaner, Exhaust Pipe55
- Sprinkler System55
- Fuel Tank55
- Hydraulic Reservoir56
- Steering Cylinder, Hinges, Etc56
- Hoods, Tarpaulin56
Miscellaneous57
- Lifting57
- Transport58
  - Securing CC800/900/1000 for Loading59
- Towing/Recovering60
  - Releasing the Brake61
  - Towing the Roller62
Operating Instructions - Summary63
Preventive Maintenance65
- Acceptance and Delivery Inspection65
- Warranty65
Maintenance - Lubricants and Symbols67
- Maintenance Symbols69
Maintenance - Maintenance Schedule71
- Service and Maintenance Points71
- General72
- Every 10 Hours of Operation (Daily)72
- After the FIRST 50 Hours of Operation73
- Every 50 Hours of Operation (Weekly)73
- Every 250 / 750 / 1250 / 1750 Hours of Operation73
- Every 500 / 1500 Hours of Operation74
- Every 1000 Hours of Operation75
- Every 2000 Hours of Operation76
- Service - Checklist77
Maintenance, 10H79
- Diesel Engine Check Oil Level79
- Hydraulic Reservoir, Level Check - Filling80
- Check - Coolant System80
- Refueling81
- Water Tank - Filling81
- Sprinkler System/Drum Cleaning of Sprinkler Nozzle82
- Sprinkler System - Check, Cleaning82
- Air Circulation - Check83
- Scrapers - Check, Adjustment83
- Warning Lamps - Check84
- Air Cleaner Indicator84
- Brakes - Check85
Maintenance - 50H87
- Air Cleaner - Emptying87
- Rubber Elements and Fastening Screws - Check88
- Belt Tension on the Hydraulic Pump Drive Belt - Check88
Maintenance Measures - 250 H89
- Air Cleaner - Cleaning - Change89
- Hydraulic Fluid Cooler - Cleaning90
- Forward/Reverse Controls and Joints - Check and Lubrication90
Maintenance Measures - 500 H91
- Hydraulic Fluid Cooler - Cleaning91
- Forward/Reverse Controls and Joints - Check and Lubrication92
- Air Cleaner - Cleaning - Change93
- Engine Oil and Oil Filter - Change94
- Check - Coolant System95
Drum - Checking the Oil Level95
Hydraulic Reservoir - Check/Venting96
Belt Tension on the Hydraulic Pump Drive Belt - Check96
Maintenance - 1000H97
Hydraulic Fluid Cooler - Cleaning97
Forward/Reverse Controls and Joints - Check and Lubrication98
Air Cleaner - Cleaning - Change99
Engine Oil and Oil Filter - Change100
Check - Coolant System101
Drum - Checking the Oil Level101
Hydraulic Reservoir - Check/Venting102
Hydraulic Fluid Filter - Change103
Alternator Belt - Checking Tension - Change103
Belt Tension on the Hydraulic Pump Drive Belt - Check104
Maintenance - 2000H105
Hydraulic Fluid Cooler - Cleaning105
Forward/Reverse Controls and Joints - Check and Lubrication106
Air Cleaner - Cleaning - Change107
Engine Oil and Oil Filter - Change108
Check - Coolant System109
Drum - Checking the Oil Level109
Hydraulic Reservoir - Check/Venting110
Hydraulic Fluid Filter - Change111
Hydraulic Reservoir - Fluid Change112
Alternator Belt - Checking Tension - Change113
Water Tank - Cleaning113
Drum - Changing the Oil114
Fuel Tank - Cleaning114
Steering Joint - Check115
Belt Tension on the Hydraulic Pump Drive Belt - Check115

Dynapac CC800 - Page 116

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