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CC800
Dynapac CC800 User Manual
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Machine description
4812160801_D.pdf
2018-12-17
Engine plates
The engine's type plate (1) is located on top of the
cylinder head cover.
The plate specifies the type of engine, its serial
number and the engine specification.
1
Fig. Engine
1. Type plate
Please specify the engine serial number when
ordering spares. Refer also to the engine manual.
24
31
33
Table of Contents
Table of Contents
3
Introduction
9
The Machine
9
Intended Use
9
Warning Symbols
9
Safety Information
9
General
10
CE Marking and Declaration of Conformity
11
Safety - General Instructions
13
Safety - When Operating
15
Sitting Position
15
Work Driving
15
Driving Near Edges
16
Special Instructions
17
Standard Lubricants and Other Recommended Oils and Fluids
17
Higher Ambient Temperatures, above +40°C (104°F)
17
Lower Ambient Temperature - Freeze Risk
17
Temperatures
17
High Pressure Cleaning
17
Fire Fighting
18
Roll over Protective Structure (ROPS)
18
Battery Handling
18
Jump Starting
19
Technical Specifications
21
Vibrations - Operator Station
21
Noise Level
21
Electrical System
21
Dimensions, Side View
22
Dimensions, Top View
23
Weights and Volumes
24
Working Capacity
24
General
25
Tightening Torque
26
ROPS - Bolts
27
Hydraulic System
27
Slopes
27
Machine Description
29
Diesel Engine
29
Electrical System
29
Propulsion System/Transmission
29
Brake System
29
Steering System
29
Rops
29
Identification
30
Product Identification Number on the Frame
30
Machine Plate
31
Explanation of 17PIN Serial Number
31
Engine Plates
32
Decals
33
Location - Decals
33
Safety Decals
35
Info Decals
36
Instruments/Controls
37
Locations - Instruments and Controls
37
Locations - Control Panel and Controls
38
Function Description
39
Electrical System
41
Fuses
41
Fuses in Engine Compartment
42
Relays
42
Operation
43
Before Starting
43
Battery Isolation Switch - on - Optional
43
PLUS Version
43
CC Version
43
Driver Seat (CC Version) - Adjustment
43
Driver Seat (Plus Version) - Adjustment
44
Instruments and Lamps - Checking
44
Starter Switch
44
Interlock
45
Operator Position
46
Starting
47
Starting the Engine
47
Engine Speed Control
47
Driving
49
Operating the Roller
49
Emergency Stop
49
Interlock/Emergency Stop/Parking Brake - Check
50
Vibration
50
Manual/Automatic Vibration
50
Manual Vibration - Switching on
51
Braking
51
Normal Braking
51
Vibration On/Off
51
Forward/Reverse Lever
51
Emergency Braking
52
Switching off
52
Parking
53
Chocking the Drums
53
Master Switch - Optional
53
PLUS Version
53
CC Version
53
Long-Term Parking
55
Engine
55
Battery
55
Air Cleaner, Exhaust Pipe
55
Sprinkler System
55
Fuel Tank
55
Hydraulic Reservoir
56
Steering Cylinder, Hinges, Etc
56
Hoods, Tarpaulin
56
Miscellaneous
57
Lifting
57
Locking the Articulation
57
Lifting the Roller
57
Unlocking the Articulation
58
Transport
58
Securing CC800/900/1000 for Loading
59
Towing/Recovering
60
Releasing the Brake
61
Towing the Roller
62
Operating Instructions - Summary
63
Preventive Maintenance
65
Acceptance and Delivery Inspection
65
Warranty
65
Maintenance - Lubricants and Symbols
67
Maintenance Symbols
69
Maintenance - Maintenance Schedule
71
Service and Maintenance Points
71
General
72
Every 10 Hours of Operation (Daily)
72
After the FIRST 50 Hours of Operation
73
Every 50 Hours of Operation (Weekly)
73
Every 250 / 750 / 1250 / 1750 Hours of Operation
73
Every 500 / 1500 Hours of Operation
74
Every 1000 Hours of Operation
75
Every 2000 Hours of Operation
76
Service - Checklist
77
Maintenance, 10H
79
Diesel Engine Check Oil Level
79
Hydraulic Reservoir, Level Check - Filling
80
Check - Coolant System
80
Refueling
81
Water Tank - Filling
81
Sprinkler System/Drum Cleaning of Sprinkler Nozzle
82
Sprinkler System - Check, Cleaning
82
Air Circulation - Check
83
Scrapers - Check, Adjustment
83
Warning Lamps - Check
84
Air Cleaner Indicator
84
Brakes - Check
85
Maintenance - 50H
87
Air Cleaner - Emptying
87
Rubber Elements and Fastening Screws - Check
88
Belt Tension on the Hydraulic Pump Drive Belt - Check
88
Maintenance Measures - 250 H
89
Air Cleaner - Cleaning - Change
89
Hydraulic Fluid Cooler - Cleaning
90
Forward/Reverse Controls and Joints - Check and Lubrication
90
Maintenance Measures - 500 H
91
Hydraulic Fluid Cooler - Cleaning
91
Forward/Reverse Controls and Joints - Check and Lubrication
92
Air Cleaner - Cleaning - Change
93
Engine Oil and Oil Filter - Change
94
Check - Coolant System
95
Drum - Checking the Oil Level
95
Hydraulic Reservoir - Check/Venting
96
Belt Tension on the Hydraulic Pump Drive Belt - Check
96
Maintenance - 1000H
97
Hydraulic Fluid Cooler - Cleaning
97
Forward/Reverse Controls and Joints - Check and Lubrication
98
Air Cleaner - Cleaning - Change
99
Engine Oil and Oil Filter - Change
100
Check - Coolant System
101
Drum - Checking the Oil Level
101
Hydraulic Reservoir - Check/Venting
102
Hydraulic Fluid Filter - Change
103
Alternator Belt - Checking Tension - Change
103
Belt Tension on the Hydraulic Pump Drive Belt - Check
104
Maintenance - 2000H
105
Hydraulic Fluid Cooler - Cleaning
105
Forward/Reverse Controls and Joints - Check and Lubrication
106
Air Cleaner - Cleaning - Change
107
Engine Oil and Oil Filter - Change
108
Check - Coolant System
109
Drum - Checking the Oil Level
109
Hydraulic Reservoir - Check/Venting
110
Hydraulic Fluid Filter - Change
111
Hydraulic Reservoir - Fluid Change
112
Alternator Belt - Checking Tension - Change
113
Water Tank - Cleaning
113
Drum - Changing the Oil
114
Fuel Tank - Cleaning
114
Steering Joint - Check
115
Belt Tension on the Hydraulic Pump Drive Belt - Check
115
4
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Dynapac CC800 Specifications
General
Brand
Dynapac
Model
CC800
Category
Construction Equipment
Language
English
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