Dynapac CC800 - Service - Checklist

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Maintenance - Maintenance schedule

4812160801_D.pdf2018-12-17

Service - Checklist

Main Page

Table of Contents3
Introduction9
The Machine9
Intended Use9
Warning Symbols9
Safety Information9
General10
CE Marking and Declaration of Conformity11
Safety - General Instructions13
Safety - When Operating15
Sitting Position15
Work Driving15
Driving Near Edges16
Special Instructions17
Standard Lubricants and Other Recommended Oils and Fluids17
Higher Ambient Temperatures, above +40°C (104°F)17
Lower Ambient Temperature - Freeze Risk17
Temperatures17
High Pressure Cleaning17
Fire Fighting18
Roll over Protective Structure (ROPS)18
Battery Handling18
Jump Starting19
Technical Specifications21
Vibrations - Operator Station21
Noise Level21
Electrical System21
Dimensions, Side View22
Dimensions, Top View23
Weights and Volumes24
Working Capacity24
- General25
- Tightening Torque26
- ROPS - Bolts27
- Hydraulic System27
- Slopes27
Machine Description29
- Diesel Engine29
- Electrical System29
- Propulsion System/Transmission29
- Brake System29
- Steering System29
- Rops29
- Identification30
- Decals33
- Instruments/Controls37
- Electrical System41
Operation43
- Before Starting43
- Starting47
  - Starting the Engine47
  - Engine Speed Control47
- Driving49
- Vibration50
  - Manual/Automatic Vibration50
  - Manual Vibration - Switching on51
- Braking51
- Parking53
  - Chocking the Drums53
  - Master Switch - Optional53
    - PLUS Version53
    - CC Version53
Long-Term Parking55
- Engine55
- Battery55
- Air Cleaner, Exhaust Pipe55
- Sprinkler System55
- Fuel Tank55
- Hydraulic Reservoir56
- Steering Cylinder, Hinges, Etc56
- Hoods, Tarpaulin56
Miscellaneous57
- Lifting57
- Transport58
  - Securing CC800/900/1000 for Loading59
- Towing/Recovering60
  - Releasing the Brake61
  - Towing the Roller62
Operating Instructions - Summary63
Preventive Maintenance65
- Acceptance and Delivery Inspection65
- Warranty65
Maintenance - Lubricants and Symbols67
- Maintenance Symbols69
Maintenance - Maintenance Schedule71
- Service and Maintenance Points71
- General72
- Every 10 Hours of Operation (Daily)72
- After the FIRST 50 Hours of Operation73
- Every 50 Hours of Operation (Weekly)73
- Every 250 / 750 / 1250 / 1750 Hours of Operation73
- Every 500 / 1500 Hours of Operation74
- Every 1000 Hours of Operation75
- Every 2000 Hours of Operation76
- Service - Checklist77
Maintenance, 10H79
- Diesel Engine Check Oil Level79
- Hydraulic Reservoir, Level Check - Filling80
- Check - Coolant System80
- Refueling81
- Water Tank - Filling81
- Sprinkler System/Drum Cleaning of Sprinkler Nozzle82
- Sprinkler System - Check, Cleaning82
- Air Circulation - Check83
- Scrapers - Check, Adjustment83
- Warning Lamps - Check84
- Air Cleaner Indicator84
- Brakes - Check85
Maintenance - 50H87
- Air Cleaner - Emptying87
- Rubber Elements and Fastening Screws - Check88
- Belt Tension on the Hydraulic Pump Drive Belt - Check88
Maintenance Measures - 250 H89
- Air Cleaner - Cleaning - Change89
- Hydraulic Fluid Cooler - Cleaning90
- Forward/Reverse Controls and Joints - Check and Lubrication90
Maintenance Measures - 500 H91
- Hydraulic Fluid Cooler - Cleaning91
- Forward/Reverse Controls and Joints - Check and Lubrication92
- Air Cleaner - Cleaning - Change93
- Engine Oil and Oil Filter - Change94
- Check - Coolant System95
Drum - Checking the Oil Level95
Hydraulic Reservoir - Check/Venting96
Belt Tension on the Hydraulic Pump Drive Belt - Check96
Maintenance - 1000H97
Hydraulic Fluid Cooler - Cleaning97
Forward/Reverse Controls and Joints - Check and Lubrication98
Air Cleaner - Cleaning - Change99
Engine Oil and Oil Filter - Change100
Check - Coolant System101
Drum - Checking the Oil Level101
Hydraulic Reservoir - Check/Venting102
Hydraulic Fluid Filter - Change103
Alternator Belt - Checking Tension - Change103
Belt Tension on the Hydraulic Pump Drive Belt - Check104
Maintenance - 2000H105
Hydraulic Fluid Cooler - Cleaning105
Forward/Reverse Controls and Joints - Check and Lubrication106
Air Cleaner - Cleaning - Change107
Engine Oil and Oil Filter - Change108
Check - Coolant System109
Drum - Checking the Oil Level109
Hydraulic Reservoir - Check/Venting110
Hydraulic Fluid Filter - Change111
Hydraulic Reservoir - Fluid Change112
Alternator Belt - Checking Tension - Change113
Water Tank - Cleaning113
Drum - Changing the Oil114
Fuel Tank - Cleaning114
Steering Joint - Check115
Belt Tension on the Hydraulic Pump Drive Belt - Check115

Dynapac CC800 - Service - Checklist

Table of Contents

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