E-Z-GO Engine User Manual

ENGINE BOTTOM END DISASSEMBLY
Page B-4
Kawasaki Engine Shop Rebuild Manual
SPECIFICATIONS
Item Standard Service Limit
Camshaft and Tappets
Cam Lobe Height:
Inlet 29.95 ~ 30.05 mm 29.86 mm
(1.179 ~ 1.183 in.) (1.176 in.)
Exhaust 29.95 ~ 30.05 mm 29.86 mm
(1.179 ~ 1.183 in.) (1.176 in.)
Camshaft Journal Diameter:
Crankcase Side 19.967 ~ 19.980 mm 19.94 mm
(0.78610 ~ 0.78661 in.) (0.7850 in.)
Crankcase Cover Side 49.959 ~ 49.975 mm 49.93 mm
(1.9669 ~ 1.9675 in.) (1.966 in.)
Camshaft Bearing Inside Diameter:
Crankcase Side 20.000 ~ 20.013 mm 20.07 mm
(0.78740 ~ 0.78791 in.) (0.7902 in.)
Crankcase Cover Side 50.000 ~ 50.025 mm 50.09 mm
(1.9685 ~ 1.9695 in.) (1.972 in.)
Crankshaft and Connecting Rods
Connecting Rod Bend – – – 0.15/100 mm
– – – (0.006/3.94 in.)
Connecting Rod Twist – – – 0.15/100 mm
– – – (0.006/3.94 in.)
Connecting Rod Big End Width 27.4 ~ 27.7 mm 27.0 mm
(1.08 ~ 1.09 in.) (1.06 in.)
Crankpin Width 28.0 ~ 28.2 mm 28.4 mm
(1.10 ~ 1.11 in.) (1.12 in.)
Connecting Rod Big End Inside Diameter 43.004 ~ 43.015 mm 43.04 mm
(1.6931 ~ 1.6935 in.) (1.694 in.)
Crankpin Outside Diameter 42.963 ~ 42.976 mm 42.95 mm
(1.6915 ~ 1.6920 in.) (1.691 in.)
Crankshaft Runout TIR 0.02 mm TIR 0.05 mm
(0.0008 in.) or less (0.002 in.)
Crankshaft Main Journal Diameter:
Crankcase Side 34.955 ~ 34.980 mm 34.93 mm
(1.3762 ~ 1.3772 in.) (1.375 in.)
Crankshaft Main Bearing Inside Diameter:
Crankcase Side 35.002 ~ 35.015 mm 35.05 mm
(1.3780 ~ 1.3785 in.) (1.380 in.)

E-Z-GO Engine Specifications

General

Brand	E-Z-GO
Model	Engine
Category	Engine
Language	English