Page iii
Kawasaki Engine Shop Rebuild Manual
TABLE OF CONTENTS
Section Page No.
HOW TO USE THIS MANUAL ............................. ............................................. .......................................... vii
ENGINE TOP END DISASSEMBLY A
ENGINE TOP END
• Tool List................................................ ............................................. ......................................... A-1
CYLINDER HEAD
• Remove Cylinder Head........................ ............................................. ......................................... A-1
VALVES
• Remove Valve Mechanism................... ............................................. ......................................... A-2
SPECIFICATIONS................................................ ............................................. ......................................... A-3
EXPLODED VIEW ............................................... ............................................. ......................................... A-4
ENGINE BOTTOM END DISASSEMBLY B
ENGINE BOTTOM END
• Tool List................................................ ............................................. ......................................... B-1
CRANKCASE
• Remove Crankcase Cover ................... ............................................. ......................................... B-1
CAMSHAFT AND TAPPETS
• Remove Camshaft, Tappet .................. ............................................. ......................................... B-1
CYLINDERS AND PISTONS
• Remove Piston..................................... ............................................. ......................................... B-2
CRANKSHAFT AND CONNECTING RODS
• Remove Connecting Rod..................... ............................................. .........................................B-3
• Remove Crankshaft ............................. ............................................. ......................................... B-3
BALANCER SHAFT
• Remove Balancer Shaft ....................... ............................................. ......................................... B-3
BREATHER VALVE
• Remove Breather Valve ....................... ............................................. ......................................... B-3
SPECIFICATIONS................................................ ............................................. ......................................... B-4
EXPLODED VIEW ............................................... ............................................. ......................................... B-6
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