Page v
TABLE OF CONTENTS
Kawasaki Engine Shop Rebuild Manual
Section Page No.
ENGINE BOTTOM END REASSEMBLY D
ENGINE BOTTOM END
• Tool List................................................ ............................................. .........................................D-1
BREATHER VALVE
• Install Breather Valve ........................... ............................................. .........................................D-1
BALANCER SHAFT
• Install Balancer Shaft........................... ............................................. .........................................D-1
CRANKSHAFT AND CONNECTING RODS
• Install Crankshaft ................................. ............................................. .........................................D-2
• Install Connecting Rod......................... ............................................. .........................................D-2
CYLINDERS AND PISTONS
• Install Piston ........................................ ............................................. .........................................D-2
CAMSHAFT AND PISTONS
• Install Camshaft, Tappet ...................... ............................................. .........................................D-4
CRANKCASE
• Assemble Crankcase Cover ................ ............................................. .........................................D-4
• Install Crankcase Cover....................... ............................................. .........................................D-4
ENGINE TOP END REASSEMBLY E
ENGINE TOP END
• Tool List................................................ ............................................. ......................................... E-1
VALVES
• Install Valve Mechanism ...................... ............................................. ......................................... E-1
CYLINDER HEAD
• Install Cylinder Head............................ ............................................. ......................................... E-1