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Eaton EABO-6106 User Manual

Eaton EABO-6106
162 pages
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EA(B)O-6X06
January 2018
Rev. 1
EatonĀ® Transmission
Service Manual

Table of Contents

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Eaton EABO-6106 Specifications

General IconGeneral
BrandEaton
ModelEABO-6106
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

How to Use this Manual

Guidance on manual usage, assumptions, and structure.

Introduction

Manual's purpose, scope, and usage guidance.

Warnings and Precautions

Safety warnings and precautions for manual use and maintenance.

Characteristics and Identification

Details on transmission characteristics and model identification.

Gear Ratio

Explanation and table of transmission gear ratios.

Lubrication

Lubrication procedures, recommended oils, and maintenance intervals.

Tightening Torques and Sealants

Table of tightening torques and sealant recommendations for components.

Precautions

General precautions for disassembly, assembly, cleaning, and handling.

Special Tools

List and descriptions of special tools for transmission servicing and repair.

Operation

Power Flow

Explanation of how the transmission transfers engine power and torque to the driveline.

Troubleshooting

Guide for common transmission malfunctions, causes, and solutions.

Disassembly and Assembly

Transmission Disassembly

Step-by-step instructions for disassembling the transmission and removing components.

Front Case

Disassembly and assembly procedures for the transmission's front case.

Rear Case

Disassembly and assembly procedures for the transmission's rear case.

Shift Yokes and Rails

Disassembly and assembly procedures for the shift yokes and rails system.

Synchronizers

Information on synchronizer types and their disassembly/assembly.

Input Shaft

Disassembly and assembly procedures for the input shaft.

Mainshaft

Detailed procedures for the disassembly and assembly of the mainshaft.

Countershaft

Procedures for the disassembly and assembly of the countershaft.

Transmission Assembly

Step-by-step instructions for assembling the transmission components.

End Play Adjustment

Procedures for adjusting mainshaft and countershaft end play using shim packs.

Electro-Hydraulic Control Unit

Characteristics and Operation of the Electro-Hydraulic Control Unit

Overview of the EHC unit's function, power group, and actuator group.

Hydraulic Diagram

Schematic diagram illustrating the complete hydraulic circuit of the control unit.

Connector Identification

Identification and description of connectors on the transmission and control unit.

Troubleshooting

Guide for troubleshooting common EHC unit issues, causes, and solutions.

Electro-Hydraulic Control Unit Disassembly and Assembly

Instructions for the disassembly and assembly of the electro-hydraulic control unit.

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