Eaton CLSM0200 User Manual

Service Manual
Eaton Heavy-Duty Clutches
CLSM0200
May 2012
Solo Advantage®
Easy Pedal Advantage®
Value Clutch™
UltraShift™DM
UltraShift PLUS ECA Clutch

Eaton CLSM0200 Specifications

General

Brand	Eaton
Model	CLSM0200
Category	Industrial Equipment
Language	English

Summary

Warnings and Cautions

Repair Warnings

Major cause of clutch failure and preventative measures.

Solo Advantage Self-Adjusting Clutches

Install Solo Advantage Heavy-Duty 15.5" Clutch

Steps for installing the 15.5" heavy-duty clutch assembly.

Set-up

Adjust Clutch Linkage

Guide to adjusting the clutch linkage for proper engagement.

Troubleshooting for Solo Advantage Heavy-Duty 15.5" Clutches

Symptom-Driven Diagnostics

Diagnostic chart for common clutch issues based on symptoms.

Too Much Free Pedal or Too Much Clutch Brake

Diagnosis and solutions for excessive free pedal or clutch brake.

Not Enough Free Pedal or No Clutch Brake

Diagnosis and solutions for insufficient free pedal or clutch brake.

Resetting Procedures

In-Vehicle Reset Procedure

Steps for resetting the clutch while it is installed in the vehicle.

In-Vehicle Resetting Procedure Using the Solo Advantage Clutch Reset Tool

Using a specific tool for in-vehicle clutch resetting.

Out-of-Vehicle Reset Procedure for Heavy-Duty ECA or Solo Advantage Clutches

Procedure for resetting the clutch when removed from the vehicle.

Easy Pedal Advantage Manual Adjust Clutches

Install Easy Pedal Advantage and ValueClutch

Installation overview for Easy Pedal Advantage and ValueClutch.

Install 14" Clutch to Flywheel

Instructions for installing a 14" clutch to the flywheel.

Fasten Transmission to Flywheel Housing

ECA Clutch

Remove Clutch

Procedure for removing the ECA clutch assembly.

Move ECA Clutch to Service Position

15.5" Heavy-Duty ECA Clutch Installation

Measure Engine Flywheel Housing and Flywheel

Install Clutch to Flywheel

Detailed steps for mounting the ECA clutch to the flywheel.

Install Transmission

Install Electronic Clutch Actuator (ECA)

Steps for installing the Electronic Clutch Actuator component.

ECA Clutch Adjustment

Grease Interval Count Reset

ServiceRanger Procedure

Operator Triggered Procedure

ECA Clutch In-Vehicle Resetting Procedure

Opening the ECA Clutch

Steps to open the ECA clutch using diagnostic software.

Low Capacity Inertia Brake

Low Capacity Inertia Brake Wear Life Measurement

Factors that Effect Clutch Performance