Eaton CLSM0200 - Too Much Free Pedal or Too Much Clutch Brake

11
Solo Advantage
Self-Adjusting Clutches
Troubleshooting
Too Much Free Pedal or Too Much Clutch Brake
Measure distance
between release bearing
and clutch brake.
1
Use chart to find
solution.
2
Measurement Status Solution
If distance is correct
0.490"-0.560"
(12.45 - 14.22 mm)
If distance is
Less than 0.490"
(12.45 mm)
Clutch is
set up correctly
Problem exists with truck linkage. Repair
according to OEM specifications.
Hydraulic Linkage:
Clutch is not
set up correctly
Release
Bearing
Clutch
Brake
If clutch was factory installed and was never
removed or if clutch was removed from engine
and reinstalled,
If new/reman clutch was installed and it never
operated properly, check wear tab position.
If tab at GOOD position:
• Disc is installed incorrectly
• Damper is too large for the flywheel opening
If tab not at GOOD position, the bearing may
have been pulled during installation, causing
an overadjust.
Note: Before measuring the distance
between the release bearing and
clutch brake depress clutch pedal to
remove free pedal in the cab.
Too much
brake squeeze
Too much
travel
go to page 13.
Go to page 3, Step 4 and 5.
Go to page 16.
Go to page 3, Step 1.
Go to page 49.