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Fuller AT-1202
Eaton Fuller AT-1202 User Manual
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Service Manual
Eaton Fuller Heavy-Duty
Tran
smissions
TRSM099
6 EN-U
S
April 2019
AT-1202 Models
2
Table of Contents
Warnings and Precautions
2
Description
3
Shift Positions and Specifications
4
Lubrication Specifications
5
Transmission Operating Angles
5
Mixing of Oil Types
5
Operating Temperature
5
Oil Coolers
5
Preventative Maintenance Check List
6
Tool Reference
7
Torque Ratings
8
General Instructions for Disassembly
9
How to Remove the Companion Flanges or Yokes
10
How to Remove the Rear Plate from the Front Case
11
Special Instructions
11
Special Tools
11
How to Remove the Shifting Control Assembly with Air
13
How to Remove the Shifting Control Assembly Without Air
16
How to Remove the Countershaft Assemblies
19
How to Remove the Output Shaft and Reduction Gear Assembly
22
How to Remove the Rear Bearing Assembly
24
How to Remove the Input Shaft and Drive Gear Assembly
26
How to Remove the Front Bearing Housing Assembly
29
How to Disassemble the Front Case
31
Inspection and General Instructions for Reassembly
32
General Instructions for Reassembly
34
Universal Joint Companion Flanges
35
How to Assemble the Input and Coupling Shaft
36
How to Assemble the Front Bearing Housing Assembly
37
Special Instructions
37
Special Tools
37
How to Assemble the Output Shaft and Reduction Gear
40
How to Install the Output Shaft and Rear Bearing Assembly
43
How to Time and Install the Countershaft Assemblies
46
How to Install the Shifting Controls
48
How to Install the Rear Plate
51
How to Perform Final Installation of the Shifting Controls
53
How to Install the Companion Flange or Yoke
54
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Eaton Fuller AT-1202 Specifications
General
Model
AT-1202
Category
Industrial Equipment
Transmission Type
Manual
Number of Speeds
12
Torque Capacity
1200 lb-ft
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