Eaton CLSM0200 - Default Chapter; Table of Contents

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Table of Contents
Table of Contents
Warnings and Cautions
Repair Warnings . . . . . . . . . . . . . . . . . . . . . . i
Solo Advantage
™
Self-Adjusting Clutches
Remove Clutch . . . . . . . . . . . . . . . . . . . . 1
Install Solo Advantage HD 15.5" Clutch
Measure Engine Flywheel Housing
and Flywheel . . . . . . . . . . . . . . . . . . . . . . 2
Install Clutch to Flywheel. . . . . . . . . . . . . 3
Install Transmission . . . . . . . . . . . . . . . . 5
Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting for Solo Advantage
HD
15.5" Clutches
Symptom-Driven Diagnostics. . . . . . . . . 10
Too Much Free Pedal or Too Much
Clutch Brake . . . . . . . . . . . . . . . . . . . . . . 1
Not Enough Free Pedal or No
Clutch Brake . . . . . . . . . . . . . . . . . . . . . . 12
Resetting Procedures . . . . . . . . . . . . . . . . . 13
In-Vehicle Reset Procedure. . . . . . . . . . . 13
In-Vehicle Resetting Procedure Using
the Solo Advantage Clutch Reset Tool. . . 14
Verify Clutch Brake Squeeze . . . . . . . . . . 15
Out-of-Vehicle Reset Procedure for HD
ECA or Solo Advantage Clutches. . . . . . . 16
Easy Pedal Advantage
™
Manual Adjust Clutches
Install Easy Pedal Advantage & ValueClutch . 17
Install Clutch to Flywheel . . . . . . . . . . . . . . . 18
Install 15.5" Clutch to Flywheel . . . . . . . . . . . 18
Install Transmission. . . . . . . . . . . . . . . . . . . . 20
Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
UltraShift DM Heavy Duty Clutch
Remove Clutch . . . . . . . . . . . . . . . . . . . . . . . 26
UltraShift DM Clutch Install Clutch
to Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Install Transmission . . . . . . . . . . . . . . . . . . . 29
Heavy-Duty UltraShift Clutch Recalibration . . 30
ECA Clutch
Remove Clutch . . . . . . . . . . . . . . . . . . . . . . . 32
Opening the ECA Clutch. . . . . . . . . . . . . . . . . 32
15.5" Heavy-Duty ECA Clutch Installation . . . 35
Install Clutch to Flywheel . . . . . . . . . . . . . . . 36
Install Transmission . . . . . . . . . . . . . . . . . . . 37
Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ECA Clutch Adjustment . . . . . . . . . . . . . . . . . 40
Grease Interval Count Reset . . . . . . . . . . . . . 42
ServiceRanger Procedure. . . . . . . . . . . . . . . .42
Operator Triggered Procedure . . . . . . . . . . . .44
ECA Clutch In-Vehicle Resetting Procedure . .45
Opening the ECA Clutch . . . . . . . . . . . . . . . . .45
Low Capacity Inertia Brake
Wear Life Measurement . . . . . . . . . . . . . . . . .48
Transmission Removed . . . . . . . . . . . . . . . . .48
Transmission in Chassis. . . . . . . . . . . . . . . . .48
Hydraulic Linkage
Verify Linkage System Stroke. . . . . . . . . . . . .49
Master Cylinder Installation . . . . . . . . . . . . . .49
Transmission Installation . . . . . . . . . . . . . . . .50
Hose Assembly. . . . . . . . . . . . . . . . . . . . . . . .51
Solo Advantage Lube Hose Assembly
With Hydraulic Linkage
Installation Process . . . . . . . . . . . . . . . . . . . .52
General Clutch Information
Function of a Clutch . . . . . . . . . . . . . . . . . . . .54
Neutral Idle Rattle . . . . . . . . . . . . . . . . . . . . . .54
Self-Adjusting Clutches. . . . . . . . . . . . . . . . . .55
Clutch Disc Friction Material. . . . . . . . . . . . . .56
Clutch Slippage. . . . . . . . . . . . . . . . . . . . . . . .56
Clutch Torque Capacity. . . . . . . . . . . . . . . . . .56
Clutch Wear . . . . . . . . . . . . . . . . . . . . . . . . . .56
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . .56
Driven Disc . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Facings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Intermediate Plate. . . . . . . . . . . . . . . . . . . . . .57
Positive Separator Pin™ . . . . . . . . . . . . . . . . .57
6-Position Kwik-Adjust® . . . . . . . . . . . . . . . .57
Clutch Brakes . . . . . . . . . . . . . . . . . . . . . . . . .57
Factors that Effect Clutch Performance
When to Inspect the Clutch. . . . . . . . . . . . . . .59
Preventative Maintenance Overview
Inspection for Clutch Life . . . . . . . . . . . . . . . .59
Designing a Clutch for a Specific Application .59
Preventive Maintenance Overview . . . . . . . . .60
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Recommended Lubrication . . . . . . . . . . . . . .60
Lubrication Interval . . . . . . . . . . . . . . . . . . . .60