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ebm-papst G2E140-NF33-07 - User Manual

ebm-papst G2E140-NF33-07
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Operating instructions
G2E140-NF33-07
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Mechanical movement
21.7 Emissions
21.8 Hot surface
21.9 Transport
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical description
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connecting the cables
84.4 Connection diagram
94.5 Checking connections
94.6 Switching on the device
94.7 Switching off the device
95. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
105.1 Cleaning
105.2 Safety inspection
105.3 Disposal
Item no. 11942-5-9970 · ENU · Change 260699 · Approved 2022-06-23 · Page 1 / 11
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Overview

The G2E140-NF33-07 is a built-in device designed for conveying air, operating according to its specified technical data. It is intended for use within an ambient air pressure range of 800 mbar to 1050 mbar and within the permitted ambient temperature range as detailed in the technical specifications. The device must be operated with all protective devices in place and in accordance with the provided operating instructions. Any use beyond these parameters, such as conveying solids, operating in an unbalanced state, or in explosive atmospheres, constitutes misuse and is prohibited. The customer's equipment must be capable of withstanding the mechanical and thermal stresses generated by this product throughout its service life.

Important Technical Specifications:

The motor, designated M2E068-CF, is a 1-phase unit with a nominal voltage of 230 VAC and a frequency of 50 Hz. It operates at a speed of 2550 rpm and has a power consumption of 130 W, drawing 0.58 A. A 4 µF capacitor with a voltage rating of 400 VDB (SO (CE) standard) is required. The device can operate with a minimum back pressure of 0 Pa. The permissible ambient temperature range for operation is -25 °C to +40 °C. For transport and storage, the maximum permitted ambient temperature for the motor is +80 °C, and the minimum is -40 °C.

The device weighs 2.06 kg and has a size of 140 mm. The motor size is 68. The rotor surface is painted black, and both the impeller and housing materials are PP plastic. The direction of rotation is clockwise, viewed toward the rotor. It has a degree of protection of IP44, which is installation- and position-dependent. The insulation class is "B," and the moisture (F) / environmental (H) protection class is H1. It can be installed in any position and does not require condensation drainage holes. The operating mode is S1. The motor features ball bearings and has a touch current of less than 0.75 mA according to IEC 60990 (measuring circuit Fig. 4, TN system). Motor protection is provided by an internally connected thermal overload protector (TOP). The device is Protection Class I (with customer connection of protective earth) and conforms to EN 60335-1; CE; UKCA standards.

Usage Features:

The device is designed as a built-in component and requires proper mechanical and electrical connection. For mechanical connection, it is crucial to handle the blower carefully, avoiding shocks, and to wear safety shoes and cut-resistant gloves during removal from packaging. The fan must not be subjected to excessive vibration from the installation; if connected to air ducts, vibration isolation (e.g., using compensators) is recommended. The fan must be securely positioned during installation, with all fastening screws tightened to prevent damage from slipping.

For electrical connection, the device has external leads, and the protective earth (PE) must be connected first. The connection cables must comply with specified installation regulations for voltage, current, insulation material, and capacity, and should be routed to avoid contact with rotating parts. The device is a built-in component without a disconnecting switch, so it must be connected to circuits that can be switched off with an all-pole disconnection switch. It is essential to verify that the nameplate information matches the connection data and that the power supply matches the device voltage. Cables designed for the current level indicated on the nameplate should be used, with a recommended cross-section of at least AWG 26/0.13 mm² for phase conductors and protective earth. The use of 105 °C cables is recommended.

Voltage control, if implemented via transformers or electronic voltage regulators (e.g., phase control), may cause current overshoots, noise, and vibration, potentially leading to bearing damage. The heating-up of the motor under voltage control must be checked by the customer after installation. For operation with variable frequency drives, sinusoidal filters working on all poles (phase-phase and phase-ground) should be installed between the drive and the motor to protect against high-voltage transients and harmful bearing currents.

Maintenance Features:

Regular checks for proper operation and soiling are essential for a long service life, with the frequency adjusted to the degree of soiling. Cleaning should only be performed when the fan is not in motion, with the power supply interrupted and secured against renewed switch-on and start-up. Dry cleaning, such as using compressed air, is the preferred method. Aggressive cleaning agents, water jets, high-pressure cleaners, acids, alkalis, or solvent-based agents are prohibited, as are pointed or sharp-edged objects. All cleaning agents must be completely removed.

If severe corrosion is observed on load-bearing or rotating parts, the device must be switched off immediately and replaced, as repair of these parts is not permitted. If cleaning does not eliminate vibrations, the fan may need rebalancing. The fan is equipped with maintenance-free ball bearings designed for a service life of 40,000 hours; if replacement is needed after this period, ebm-papst should be contacted. Maintenance intervals should be adapted to the actual dust exposure level.

Safety inspections should be performed at least every 6 months. This includes visual inspection of the contact protection cover for intactness or damage, and the device for damage to blades and housing. If damage is found, the device should be replaced. Fastening of cables and the protective earth terminal should be visually inspected every 6 months and refastened if loose. Insulation of cables for damage should be visually inspected every 6 months, and damaged cables replaced. Abnormal acoustic bearing noise should prompt an acoustic inspection every 6 months, and if detected, the device should be replaced.

In case of malfunctions, repairs should not be attempted by the user; the device should be sent to ebm-papst for repair or replacement. Before any work on the device, it is crucial to wait five minutes after disconnecting the voltage at all poles to allow capacitors to discharge and to prevent electric shock. The motor can restart automatically after a power failure, so the line voltage must be switched off and secured against accidental re-engagement, and the device allowed to come to a complete stop before working on it. If the device has been out of use for some time, it is recommended to switch it on for at least two hours to evaporate condensation and move the bearings.

Disassembly of the product for disposal must be performed or supervised by qualified personnel. The product should be disassembled into components (steel, copper, aluminum, plastic, insulating materials, cables, electronic scrap) for recycling. Heavy parts must be secured during disassembly to prevent injury. Ferrite magnets can be disposed of with normal iron and steel. All country-specific legal regulations regarding disposal must be observed.

ebm-papst G2E140-NF33-07 Specifications

General IconGeneral
Brandebm-papst
ModelG2E140-NF33-07
CategoryFan
LanguageEnglish

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