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ebm-papst D3G280-GG10-01 - User Manual

ebm-papst D3G280-GG10-01
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Operating instructions
D3G280-GG10-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connection in terminal box
84.4 Factory settings
94.5 Connection diagram
104.6 Checking connections
104.7 Switching on the device
104.8 Switching off the device
105. INTEGRATED PROTECTIVE FEATURES
106. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
116.1 Cleaning
126.2 Safety inspection
126.3 Disposal
Item no. 54190-5-9970 · ENU · Change 260673 · Approved 2022-06-23 · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Summary

SAFETY REGULATIONS AND INFORMATION

INTENDED USE

Prohibited and Hazardous Usage

Outlines operations and conditions that constitute improper use and are hazardous.

TECHNICAL DATA

Nominal Data and Specifications

Lists key technical specifications, parameters, and performance data of the motor.

CONNECTION AND STARTUP

Electrical Connection Hazards and Precautions

Highlights severe electrical shock hazards and precautions during connection.

Connection diagram

Wiring Diagram and Terminal Assignments

Illustrates customer and internal wiring, detailing each terminal's function.

Checking connections

Device Startup and Shutdown Procedures

Provides step-by-step instructions for safely switching the device on and off.

INTEGRATED PROTECTIVE FEATURES

MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES

Overview

This document provides comprehensive operating instructions for an ebm-papst device, designed as a built-in component for air conveyance. It emphasizes safety, proper usage, and maintenance to ensure optimal performance and longevity.

Function Description

The device is primarily an air conveying unit, intended for integration into larger systems. It operates within specific ambient air pressure ranges and is designed to handle air as the flow medium. The motor is equipped with integrated protective functions that automatically switch it off in the event of faults such as rotor position detection errors, blocked rotor, line undervoltage, or phase failure. These protective features ensure the safety of the device and the overall system. The motor is designed for continuous operation and includes thermal overload protection for both the electronics and the motor. It also features line undervoltage and phase failure detection.

The device incorporates a control input for speed adjustment, allowing for integration into various control systems. It provides a fixed voltage output for external devices, such as potentiometers, and includes an analog input for set value control. Communication with the device is possible via an RS485 interface, supporting MODBUS-RTU. A status relay provides feedback on the device's operational status, indicating failures. The motor is designed with maintenance-free ball bearings, lubricated for a long service life.

Usage Features

The device is intended for use in stationary systems and is compatible with various power systems, including grounded neutral (TN/TT), phase conductor grounding, and IT power systems, provided they meet EN 50160 network quality characteristics. It is crucial to operate the device with all protective devices in place and to follow the operating instructions diligently.

The device's installation position can be shaft horizontal or with the rotor at the bottom, with rotor-on-top configurations available upon request. Condensation drainage holes are located on the rotor side. The electrical connection requires careful attention to cable cross-sections, fuse ratings, and proper grounding. For installations with multiple devices, specific considerations for residual current devices (RCDs) are outlined, recommending AC/DC-sensitive types with delayed tripping.

The control input allows for flexible speed adjustment, either through a 0-10 V analog signal or PWM control, with factory settings configured for PWM control. The device's behavior in response to control signals can be set to positive (heating) direction of action. Cable routing is critical to prevent moisture ingress into the terminal box, with recommendations for U-shaped loops or drip edges.

Improper use, such as operating in an unbalanced state, with severe vibration, in medical life-support equipment, conveying solids or abrasive particles, painting the device, or operating with loose connections, is strictly prohibited to prevent hazards and damage. The device is not to be used in explosive atmospheres or as a safety component for safety-related functions.

Maintenance Features

Regular maintenance is essential for the device's long service life and includes periodic checks for proper operation and soiling. The frequency of these checks should be adjusted based on the degree of soiling in the operating environment.

Cleaning the device is a key maintenance task. It must only be performed when the fan is not in motion, and the power supply should be switched off via the control input to prevent accidental start-up. Dry cleaning, such as using compressed air, is the preferred method. Aggressive cleaning agents, water jets, high-pressure cleaners, acids, alkalis, solvents, or sharp objects must not be used, as they can damage the device. If cleaning does not resolve vibrations, rebalancing of the fan may be necessary.

A safety inspection should be conducted periodically, including visual checks of the contact protection cover, device for damage, cable fastenings, protective earth terminal, cable insulation, impeller for wear/deposits/corrosion, cable gland tightness, condensation drainage holes for clogging, and abnormal bearing noise. Any issues found should be addressed promptly, either by repair, replacement, or cleaning.

For devices not operated for extended periods, especially in dry environments, it is recommended to start them up and operate at full speed for one hour every four months. In damp environments, this should be done for at least two hours once a month to move the bearings and evaporate any condensate. The device is designed with maintenance-free ball bearings, but if replacement becomes necessary after their expected service life, ebm-papst should be contacted.

Disassembly and disposal of the product must be carried out by qualified personnel, adhering to country-specific legal regulations and environmental protection guidelines. The product components, primarily steel, copper, aluminum, and plastic, are largely recyclable and should be separated into appropriate categories for recycling. Electronic components should be disposed of according to proper electronic scrap procedures.

ebm-papst D3G280-GG10-01 Specifications

General IconGeneral
Manufacturerebm-papst
ModelD3G280-GG10-01
CategoryFan
TypeAC Fan
Nominal Voltage230 V
AC Fan Supply Voltage230 V
Bearing TypeBall Bearing
Fan MaterialPlastic
Impeller MaterialPlastic
Kind of ProtectionIP54
Protection ClassI
ConnectionTerminal box
Operating Temperature-20 °C to +60 °C
Motor TypeAC

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