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ebm-papst VBH0310CTRLS - User Manual

ebm-papst VBH0310CTRLS
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Operating instructions
8300100104
VBH0310CTRLS
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.4 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
74.2 Electrical connection
84.3 Connection in terminal box
104.4 Connection diagram
114.5 Configuration options
124.6 Equivalent circuit diagrams
134.7 Checking connections
134.8 Switching on the device
134.9 Switching off the device
135. INTEGRATED PROTECTIVE FEATURES
146. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
146.1 Warning/status codes
156.2 Vibration testing
156.3 Cleaning
166.4 Safety inspection
166.5 Disposal
Item no. 1170000606 · ENU · Change 0 · Approved 2021-12-16 · Page 1 / 16
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Summary

Safety Regulations and Information

Hazard Levels for Warnings

Describes different hazard levels (DANGER, WARNING, CAUTION, NOTE) used in the manual.

Staff Qualifications

Specifies the required qualifications and training for personnel handling the device.

Basic Safety Rules

General safety principles and precautions to be observed when working with the device.

Voltage Hazards

Warns about electrical hazards, including shock risks associated with voltage.

Safety and Protective Features

Mentions integrated safety mechanisms and protective features of the device.

Electromagnetic Radiation

Discusses potential electromagnetic interference and EMC compliance requirements.

Mechanical Movement Hazards

Highlights risks associated with the device's moving parts, such as rotating impellers.

Emissions

Addresses potential emissions from the device, such as noise levels.

Hot Surface Warnings

Warns about burn risks due to hot components of the device during operation.

Transport Guidelines

Provides instructions and precautions for safely transporting the device.

Storage Conditions

Recommends proper conditions and procedures for storing the device.

Intended Use

Technical Data

Product Drawing

Visual representation of the device with key dimensions and labels.

Nominal Data

Lists essential technical specifications and performance characteristics.

Data According to Commission Regulation (EU) 327;2011

Provides energy efficiency data and compliance information as per EU regulation.

Technical Description

Detailed overview of the device's components, materials, and features.

Mounting Data

Information and specifications related to the mounting of the device.

Transport and Storage Conditions

Guidelines for handling, transporting, and storing the device.

Electromagnetic Compatibility

Information regarding the device's behavior concerning EMC standards.

Connection and Startup

Mechanical Connection

Procedures and precautions for physically installing and connecting the device.

Electrical Connection

Detailed instructions for wiring the device, including safety precautions.

Requirements for Electrical Connection

Prerequisites, standards, and cable specifications for electrical connections.

Supply Connection and Fuses

Details on connecting the power supply, including fuse recommendations.

Reactive Currents

Explanation of reactive currents and their implications for the supply line.

Residual Current Circuit Breaker (RCCB)

Guidance on selecting and using residual current devices with the device.

Leakage Current Information

Information regarding potential leakage currents and their behavior.

Locked-Rotor Protection

Explanation of the device's built-in protection against rotor blockage.

Connection in Terminal Box

Instructions for making connections within the device's terminal box.

Preparing Cables for Connection

Steps for preparing cables, including stripping and ensuring proper fit.

Connecting Cables to Terminals

Detailed procedure for connecting wires to the device terminals.

Cable Routing

Best practices for routing cables to prevent damage and moisture ingress.

Connection Diagram

Schematic illustration of electrical connections and terminal assignments.

Configuration Options

Details on how to configure device functions, parameters, and IO modes.

Equivalent Circuit Diagrams

Diagrams illustrating the electrical behavior of inputs and outputs.

Checking Connections

Procedures for verifying the correctness and security of electrical connections.

Switching On the Device

Step-by-step instructions for safely powering up the device after installation.

Suppression of Speed Ranges

Methods to manage and avoid excessive vibration at specific speed ranges.

Switching Off the Device

Procedures for safely powering down the device during operation or for maintenance.

Integrated Protective Features

Maintenance, Malfunctions, Causes and Remedies

Warning;Status Codes

Guide to interpreting LED indicators and status codes for device monitoring.

Warning Codes

Specific warning codes displayed by the device, their causes, and remedies.

Status Codes

Detailed error codes, their possible causes, and recommended actions.

Vibration Testing

Procedure for performing manual vibration tests to ensure smooth operation.

Cleaning Procedures

Instructions for cleaning the device to maintain performance and longevity.

Safety Inspection Schedule

Recommended intervals and procedures for performing safety checks.

Disposal Recommendations

Guidelines for environmentally sound disposal of the product and its components.

Country-Specific Legal Requirements for Disposal

Legal regulations and standards applicable to product disposal in different countries.

Disassembly Procedures

Steps for safely disassembling the product for disposal, requiring qualified personnel.

Component Disposal Guidance

Instructions for separating and recycling individual product components.

Overview

This document outlines the operating instructions for the VBH0310CTRLS device, a built-in fan designed for conveying air according to its technical specifications. It emphasizes safety, proper usage, and maintenance procedures to ensure optimal performance and longevity.

Function Description

The VBH0310CTRLS is an EC fan primarily designed for air conveyance within stationary systems. It operates by drawing in air and moving it through a system, with its performance controlled by various input signals. The device is equipped with integrated protective features that automatically switch off the motor in case of faults such as rotor position detection errors, blocked rotor, line undervoltage, or phase failure, ensuring operational safety and preventing damage. The motor status is indicated by an LED on the electronics housing, which displays different colors and flash codes to signal warnings or errors. The fan is designed for use in power systems with grounded neutral (TN/TT), phase conductor grounding, or IT power systems, and in networks with quality characteristics as per EN 50160.

Usage Features

The device is intended for conveying air at ambient air pressures between 800 mbar and 1050 mbar, within a permitted ambient temperature range. It is crucial to operate the device with all protective devices in place and to follow the operating instructions diligently. The fan's speed can be controlled via various input signals, including analog inputs (0-10V/PWM or 4-20mA) or digital inputs, allowing for flexible integration into different control systems. The device also features an RS485 interface for MODBUS, RSA, and SELV communication, enabling remote monitoring and control. Output signals provide feedback on fan operation, such as speed and status. The fan is designed to be robust, with an IP55 degree of protection, making it suitable for various industrial environments. It is important to avoid improper use, such as operating the device in an unbalanced state, with severe vibration, conveying solids or highly corrosive air, or in explosive atmospheres, as these can lead to hazards and device damage.

Maintenance Features

Regular maintenance is crucial for the VBH0310CTRLS to ensure a long service life and proper operation. This includes periodic checks for soiling and proper functioning. The preferred cleaning method is dry cleaning, such as using compressed air, and aggressive cleaning agents, pointed, or sharp-edged objects should be avoided. If severe corrosion is observed on load-bearing or rotating parts, the device should be replaced immediately. The fan is equipped with maintenance-free ball bearings with lifetime lubrication designed for 40,000 hours of service.

A key maintenance feature is vibration testing, which should be performed every six months. This involves measuring vibration severity at the motor fastening diameter to identify and avoid speed ranges with excessively high vibration levels caused by resonances or imbalances. The integrated vibration sensor in the motor can be used for this purpose, or a manual vibration test can be performed. If cleaning does not eliminate vibrations, the fan may need rebalancing.

The device also includes a safety inspection checklist, which involves checking the electrical equipment at regular intervals, replacing loose connections and defective cables, and ensuring that all protective features are functional. For devices not operated for a lengthy period, especially in damp environments, it is recommended to start and operate them at full speed for a specified duration to move the bearings and evaporate any condensate. In case of malfunctions, the LED warning/status codes provide diagnostic information, guiding troubleshooting efforts. For repairs or replacements, the device should be sent to ebm-papst.

ebm-papst VBH0310CTRLS Specifications

General IconGeneral
Manufacturerebm-papst
ModelVBH0310CTRLS
CategoryFan
TypeAxial Fan
Voltage24 VDC
Airflow1900 m³/h
Bearing TypeBall Bearing

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