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ECR Dunkirk PWB-3D User Manual

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GAS-FIRED
HOT WATER BOILERS
P/N 14683002, Rev. A [8/2011]
PWB SERIES
An ISO 9001-2008 Certified Company
ECR International, Inc.
2201 Dwyer Avenue,
Utica NY 13501
www.ecrinternational.com
MODEL PWB
Electronic
Intermittent Ignition
MODEL PVWB
Continuous Pilot
H
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ECR Dunkirk PWB-3D Specifications

General IconGeneral
BrandECR
ModelDunkirk PWB-3D
CategoryBoiler
LanguageEnglish

Summary

Boiler Ratings and Capacities

High Altitude Boiler Adjustments

Details on how input ratings are reduced for altitudes above 2,000 feet.

Pre-Installation Checklist

Boiler Placement and Clearances

Guidelines for selecting boiler location and minimum clearances to combustible materials.

Maintaining a Safe Boiler Area

Essential safety instruction to keep the boiler area free from flammables.

Combustion Air Requirements

Methods for Supplying Combustion Air

Details on obtaining adequate combustion air via indoor, outdoor, or combined methods.

System Piping Installation

Safety Relief Valve and Discharge Piping

Instructions for installing the safety relief valve and its discharge piping.

Temperature Pressure Gauge Installation

Steps for correctly installing the temperature pressure gauge.

System Piping Installation (Continued)

Low Temperature Water System Piping

Guidance on using mixing valves for systems below 140°F.

Boiler Integration with Cooling Systems

Procedures for connecting the boiler with refrigeration systems.

Chimney and Vent Pipe Connections

Chimney Inspection and Sizing

Importance of checking chimney condition and proper sizing for venting.

Vent Damper and Connector Installation

Steps for installing the vent damper and connecting it to the flue outlet.

Vent Damper Operation and Control

Vent Damper Installation Guidelines

Visual guides and considerations for vent damper installation.

Manual Vent Damper Operation

Instructions on how to manually operate the vent damper.

Gas Supply Piping Installation

Gas Pipe Sizing and Connections

Guidelines for selecting correct gas pipe size and connection methods.

Electrical Wiring and Connections

Power Supply and Grounding

Specifications for the dedicated 120-volt circuit and grounding.

Thermostat and Damper Wiring

Guidance on thermostat placement and wiring the vent damper.

Intermittent Ignition Wiring Diagrams

Intermittent Ignition Component Wiring

Identification and wiring of key components for intermittent ignition systems.

Standing Pilot Wiring Diagrams

Standing Pilot Component Wiring

Identification and wiring of key components for standing pilot systems.

Boiler Equipment and Accessories Explained

Safety Relief Valve and Expansion Tank

Explanation of safety relief valve function and types of expansion tanks.

Air Purger, Fill Valve, and Circulator

Details on air purger, automatic fill valve, and circulating pump operations.

Vent Damper Functionality

How the vent damper improves system efficiency by reducing standby losses.

Starting and Filling the Boiler

Hot Water System Operation Basics

Basic principles of how a hot water heating system operates.

System Filling and Venting Procedure

Step-by-step guide for properly filling and venting the boiler system.

Pre-Operation Safety and Gas Leaks

Intermittent Ignition Boiler Operation

Operating instructions for intermittent ignition boilers, including safety warnings.

Gas Leak Detection and Response

Emergency procedures to follow if a gas leak is detected.

Turning Off Gas Supply

Steps to safely shut off the gas supply to the boiler.

Boiler Operation Procedures

Continuous Pilot Boiler Operation

Operating instructions for continuous pilot boilers.

Gas Valve, Safety Pilot, and Thermostat

Explanation of controls and thermostat setting for optimal heating.

Boiler Operation Adjustments

Pilot and Main Burner Adjustments

How to adjust pilot and check main burner flame appearance.

Boiler Water Temperature Settings

Guidelines for setting limit controls based on radiation types.

Boiler Maintenance and Cleaning

Annual Burner and Safety Checks

Annual inspection of burners and testing of the safety relief valve.

Flue Passage Cleaning and Housekeeping

Recommendations for cleaning flue passages and maintaining a clean boiler area.

Boiler Service and Troubleshooting

Troubleshooting No Heat or Noisy Burners

Common causes and solutions for heating system issues and burner noise.

Troubleshooting Relief Valve Leaks

Reasons for relief valve leaks and how to address them.

Boiler Repair Parts

Ordering and Identifying Parts

Instructions and information required for ordering replacement parts.

Jacket, Section, and Base Parts

List of parts for the boiler jacket, sections, and base assembly.

Boiler Repair Parts (Continued)

Burner and Manifold Parts List

List of parts related to the boiler's burner and manifold assembly.

Boiler Repair Parts (Continued)

Controls and Piping Parts List

List of parts for boiler controls and associated piping components.

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