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ECR Dunkirk PWB-5D - User Manual

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GAS-FIRED
HOT WATER BOILERS
P/N 14683002, Rev. A [8/2011]
PWB SERIES
An ISO 9001-2008 Certified Company
ECR International, Inc.
2201 Dwyer Avenue,
Utica NY 13501
www.ecrinternational.com
MODEL PWB
Electronic
Intermittent Ignition
MODEL PVWB
Continuous Pilot
H
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ECR Dunkirk PWB-5D Specifications

General IconGeneral
ManufacturerECR International
ModelDunkirk PWB-5D
CategoryBoiler
Fuel TypeNatural Gas
Input BTU/hr140, 000
AFUE85%
Efficiency85 %

Summary

Boiler Ratings and Capacities

Boilers for Use at High Altitude

Information regarding boiler input ratings adjustments for altitudes above 2,000 feet.

Before You Start

Locating the Boiler

Guidance on selecting boiler location and required installation clearances.

Fresh Air for Combustion

Ventilation Requirements

Methods for providing adequate combustion air: indoor, outdoor, or combined.

Installation - System Piping

Safety Relief Valve Installation

Steps for installing the safety relief valve and its discharge piping.

Low Design Water Temperature Systems

Requirements for systems below 140°F, including mixing valve use.

Use with Cooling Units

Guidelines for connecting the boiler to cooling systems.

Chimney and Vent Pipe Connection

Connecting the Vent Damper and Vent Connector

Procedure for attaching the vent damper to the boiler's flue outlet.

Removing Boiler from Common Venting

Steps for safely removing a boiler from a shared venting system.

Vent Damper Operation

Manual Operation of the Vent Damper

Instructions for manually opening and closing the vent damper.

Gas Supply Piping

Connecting the Gas Piping

Guidelines for connecting the gas line, including fittings and safety rules.

Electrical Wiring

Install Your Thermostat

Guidance on thermostat location and wiring to the boiler's aquastat.

Vent Damper Wiring

Information on connecting the vent damper to the boiler's wiring harness.

Wiring Diagrams for Hot Water Boilers

Intermittent Ignition Wiring

Detailed wiring diagram for intermittent ignition systems.

Standing Pilot Wiring

Wiring diagram for standing pilot ignition systems.

Equipment and Optional Accessories

Safety Relief Valve

Explanation of the safety relief valve's function and importance.

Expansion Tank

Details on the function and installation of expansion tanks.

Circulating Pump

Information on the role and connection of the circulator pump.

Vent Damper

Description of the vent damper's purpose in improving efficiency.

Starting Your Boiler

Filling System with Water

Step-by-step guide for filling the boiler and radiation units with water.

Safety Before Operating

What to Do If You Smell Gas

Emergency procedures for detecting a gas leak.

Intermittent Ignition Boiler Operation

Step-by-step guide for starting and operating intermittent ignition boilers.

Continuous Pilot Boiler Operation

Operating Your Boiler

General operation of automatic gas valve, safety pilot, and system self-checking.

To Turn Off Gas to Appliance

Procedure for safely shutting off the gas supply.

Operating Your Boiler

Adjust Pilot Burner

Instructions for adjusting the pilot burner flame.

Main Burner(s)

Guidance on observing main burner flames for proper combustion.

Recommended Boiler Water Temperatures

Recommended limit control settings for different heating units.

Maintaining Your Boiler

Safety Relief Valve Maintenance

Instructions for testing and maintaining the safety relief valve.

Boiler Flue Passages Check

Recommendations for checking flue passages and controls annually.

Vent Pipe Inspection

Importance of checking the vent pipe seasonally for leaks.

Service Hints

Troubleshooting No Heat

Diagnosing and resolving common heating issues.

Troubleshooting Noisy Burner

Diagnosing and resolving noisy burner operation.

Troubleshooting Relief Valve Leak

Steps for fixing a leaking relief valve.

Repair Parts

Jacket, Section and Base Parts

List of parts for the boiler jacket, sections, and base assembly.

Burner & Manifold Parts

List of replacement parts for the burner assembly and gas manifold.

Boiler Controls and Piping Parts

Part numbers for boiler controls, safety devices, and piping components.

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