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Electrolux Boiling pan Smart - User Manual

Electrolux Boiling pan Smart
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Service manual
Boiling pan
Smart,
Smart Variomix,
Smart Promix
®
DOC. NO. ST0 9153-02
EDITION 13 2018.10
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Electrolux Boiling pan Smart Specifications

General IconGeneral
BrandElectrolux
ModelBoiling pan Smart
CategoryKitchen Appliances
LanguageEnglish

Summary

General Instructions

Safety Instructions

Electrical Safety Warning

Symbol indicates the pan's electrical cabinet and its doors must only be opened by trained personnel.

High Temperature Warning

Symbol warns of heat and steam, advising caution during operation when high temperatures can occur.

Water Contact Warning

Caution against spraying water at columns or pan; water contact with live components is fatal.

Technical Data

Rating Plate Information

Location of the pan's product number on the side column and switching room, and on the Manufacturer's Declaration.

Control Panel (June 2013 Version)

Control Panel Layout and Functions (June 2013)

Diagram and list of buttons (1-17) and their functions for the June 2013 version.

Control Panel (July 2013 Version)

Control Panel Layout and Functions (July 2013)

Diagram and list of buttons (1-17) and their functions for the July 2013 version.

Choice of Language

Language Selection Procedure

Steps to change the display language, including available options and confirmation process.

Water Filling of Pressure Vessel

Manual Filling (No Auto Cooling)

Procedure for manual water filling for boiling pans without automatic cooling.

Automatic Filling (Jacket;Ice Cooling)

Procedure for automatic water filling for pans with jacket or ice water cooling.

Automatic Filling (Level Control)

Explanation of automatic water filling for pans equipped with level control.

Electronic Configuration (Rev. UCP 0426-0427)

Effect PCB Replacement and Setup

Steps for replacing the electronic PCB and adjusting settings like size and agitator.

Parameter Setup Guide

Guide to setting up parameters: program, size, agitator, food temp, flow meter, cooling, options, language.

Flow Meter and Pulse;Litre Settings

Configuration options for the flow meter and pulse/litre values.

Cooling and Option Settings

Configuration for automatic cooling, ice water cooling, and HACCP options.

Language and Programming Setup

Steps to change the display language and initiate programming.

Electronic Configuration (Rev. UCP 0428)

Effect PCB Replacement and Setup (Rev. 0428)

Steps for replacing the electronic PCB and adjusting settings like size and agitator.

Parameter Setup Guide (Rev. 0428)

Guide to setting up parameters: program, size, agitator, food temp, flow meter, cooling, options, language.

Flow Meter and Pulse;Litre Settings (Rev. 0428)

Configuration options for the flow meter and pulse/litre values.

Cooling and Option Settings (Rev. 0428)

Configuration for automatic cooling, ice water cooling, and HACCP options.

Language and Programming Setup (Rev. 0428)

Steps to change the display language and initiate programming.

Service Interval Adjustment (Rev. 0428)

Procedure to set and reset the service interval for maintenance reminders.

Calibration of Temperature Sensor

Heating Element Sensor Calibration

Steps to calibrate the heating element temperature sensor at -8°C.

Food Temperature Sensor Calibration

Steps to calibrate the food temperature sensor at -3°C.

Manometer Calibration

Steps to calibrate the manometer reading to ensure accuracy.

Adjustment of Jacket Cooling Water

Jacket Cooling Water Flow Adjustment

Procedure for starting the cooling program and adjusting the flow rate of jacket cooling water.

Reset Service Interval

Service Interval Reset Procedure

Steps to reset the service interval message after maintenance completion.

Control Testing of Safety Valve

Safety Valve Testing Procedure

Steps to test the safety valve pressure (150 kPa) by disabling safety functions.

Manometer Operation

Manometer Pressure Readings and Warnings

Explanation of manometer usage, pressure limits (150 kPa), and actions for red field indication.

Pressure to Temperature Translation Table

Table correlating pressure in kPa/bar with corresponding temperatures in °C.

Control Manometer Tap

Manometer Tap Installation and Safety

Instructions for connecting the manometer tap and warnings about hot steam.

Agitator Shaft Parts

Agitator Shaft Component List

Exploded view and list of all parts comprising the agitator shaft assembly.

Agitator Bearing Maintenance

Dismantling the Agitator Bearing

Step-by-step procedure for safely removing the agitator bearing assembly.

Fitting the Agitator Bearing

Instructions for correctly installing the agitator bearing assembly, including special tools.

Agitator Axel Lubrication Procedure

Guidance on refilling grease for the agitator bearing and checks for water contamination.

Lid Switch Functionality

Lid Switch Installation and Testing

Procedure for installing and testing the lid switch to ensure agitator stops when lid opens.

Lid Adjustment

Lid Adjustment Procedure

Methods for adjusting the lid vertically, laterally, and in depth for proper closure.

Lid Operation and Safety Stop

Ensuring the agitator stops when the lid/grille gap exceeds 40 mm.

Heating Element and Sensor Maintenance

Heating Element Resistance and Replacement

How to check heating element resistance and procedures for replacement.

Food Temperature Sensor PT1000 Installation

Steps for correctly installing the PT1000 food temperature sensor, including calibration.

Screened Cable Connection Importance

Notes on proper connection of screened cables for EMC approval.

Water Level Control in Jacket

Water Level Sensor Operation and Cleaning

Explains sensor function, overfilling risks, and when sensor cleaning is required.

Water Level Control Sensitivity Adjustment

Adjusting sensitivity from UP-LS to UP-HS based on water quality.

Frequency Converter (ABB Brand)

Frequency Converter Settings and Ordering

Information on the ABB frequency converter, its pre-set nature, and ordering spare parts.

Safety PLC Operation (June 2013)

Safety PLC Functions and Error Messages

Monitors emergency stop, lid switch, and agitator speed; error messages are read on display.

Troubleshooting Safety PLC Errors

Diagnosing and resolving A-errors (outside PLC) and F-errors (in PLC).

Safety PLC Installation and Service Checks

Procedures for checking magnet ring, rotation sensor distance, and PLC functionality after service.

Resetting the Safety PLC

Steps to reset the safety PLC after fault detection or manual agitation.

PLC Functions (Ice Cooling Pans until 2015.12)

Starting Cooling Program (After Cooling)

PLC logic for starting the cooling program when the pan is switched ON/OFF after cooling.

Starting Cooling Program (After Boiling)

PLC logic for starting the cooling program when the pan is switched ON/OFF after boiling.

Cooling Program PLC Logic

PLC inputs, outputs, and valve states enabled during the cooling program.

Boiling After Cooling PLC Logic

PLC Logic for Boiling After Cooling

PLC operation for pumping water and managing heating during boiling after cooling.

PLC Functions (Ice Cooling Pans from 2016.01)

Starting Cooling Program (After Cooling, 2016.01)

PLC logic for starting cooling after cooling for models from 2016.01.

Cooling Program PLC Logic (2016.01)

PLC inputs, outputs, and valve states during cooling for models from 2016.01.

Boiling After Cooling PLC Logic (2016.01)

PLC operation for boiling after cooling for models from 2016.01.

Boiling Phase PLC Logic

PLC Logic During Boiling Phase

PLC inputs, outputs, and valve states enabled when the boiling pan starts heating.

PLC Logic After Boiling Phase

PLC states when the boiling pan is switched ON/OFF after boiling.

Error Codes (June 2013)

Tilting;Agitator;Lid;Grid Errors

Errors related to pan position, agitator, lid, or grid status.

Element Overheated Error

Cause and action for overheating of the heating element.

Interrupt and Program Continuation

Handling of operator interruptions ('INTERRUPT?') and program restart.

Overloaded Agitator Error

Actions for an overloaded agitator, including speed and food quantity adjustments.

PT-1000 Sensor Errors

Troubleshooting for PT-1000 food/element sensor faults and short circuits.

Water Filling Errors

Errors related to water filling, water meter faults, or unsetting water.

Reset Button and Heating Issues

Issues with the reset button, power loss, or the pan not heating up.

Error Codes (June 2013 - May 2016)

Tilting;Agitator;Lid;Grid Errors (Mid-Period)

Errors related to pan position, agitator, lid, or grid status for this version.

Element Overheated Error (Mid-Period)

Cause and action for heating element overheating for this version.

Interrupt and Program Continuation (Mid-Period)

Handling of operator interruptions and program restart for this version.

Overloaded Agitator Error (Mid-Period)

Actions for an overloaded agitator for this version.

PT-1000 Sensor Errors (Mid-Period)

Troubleshooting for PT-1000 sensor faults for this version.

Water Filling Errors (Mid-Period)

Errors related to water filling and water meter faults for this version.

Service Interval and Emergency Stop (Mid-Period)

Handling service interval notifications and emergency stop activation for this version.

Error Codes (May 2016 onwards)

Tilting;Agitator;Lid;Grid Errors (Recent)

Errors related to pan position, agitator, lid, or grid status for recent versions.

Element Overheated Error (Recent)

Cause and action for heating element overheating for recent versions.

Interrupt and Program Continuation (Recent)

Handling of operator interruptions and program restart for recent versions.

Agitator Out of Service Error (Recent)

Error indicating the agitator is out of service, requiring reference to the operation manual.

PT-1000 Sensor Errors (Recent)

Troubleshooting for PT-1000 sensor faults for recent versions.

Water Filling Errors (Recent)

Errors related to water filling and water meter faults for recent versions.

Service Interval and Emergency Stop (Recent)

Handling service interval notifications and emergency stop activation for recent versions.

Product Numbers (400 mm Tilting Height)

Smart Series Product Numbers (400 mm)

List of product numbers for Smart series models with 400mm tilting height.

Smart Variomix Series Product Numbers (400 mm)

List of product numbers for Smart Variomix models with 400mm tilting height.

Smart Promix Series Product Numbers (400 mm)

List of product numbers for Smart Promix models with 400mm tilting height.

Accessories and Replacement Parts (400 mm Tilting Height)

Factory Installed Accessories (400 mm)

List of factory-installed accessories for 400mm tilting height models.

Replacement Parts for Variomix (400 mm)

List of replacement parts, including scrapers and brushes for Variomix models.

Product Numbers (600 mm Tilting Height)

Smart Series Product Numbers (600 mm)

List of product numbers for Smart series models with 600mm tilting height.

Smart Variomix Series Product Numbers (600 mm)

List of product numbers for Smart Variomix models with 600mm tilting height.

Smart Promix Series Product Numbers (600 mm)

List of product numbers for Smart Promix models with 600mm tilting height.

Accessories and Replacement Parts (600 mm Tilting Height)

Factory Installed Accessories (600 mm)

List of factory-installed accessories for 600mm tilting height models.

Accessories for 600 mm Tilting Height

List of specific accessories for the 600mm tilting height models.

Checklist for Maintenance Services

Lubrication Points Checklist

Items to lubricate during maintenance, such as tilting bearings and shafts.

Component Checks Checklist

List of components to check during maintenance, including seals, motor, and connections.

Operational Checks Checklist

Checks related to speed, lid tightness, and water levels during maintenance.

Service Time Reset Checklist

Final step of resetting the service time after maintenance is completed.

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