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Elma T570 User Manual

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Elma GmbH & Co KG Kolpingstr. 1-7 D-78224 Singen Tel. +49(0)7731/882-0 Fax +49(0)7731-266 info@elma-ultrasonic.com
Service Manual
Transsonic Analog
Transsonic LC
Ultrasonic Cleaning Units
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www.elma-ultrasonic.com

Table of Contents

Questions and Answers:

Elma T570 Specifications

General IconGeneral
BrandElma
ModelT570
CategoryOther
LanguageEnglish

Summary

1 General

1.4 Important safety warnings

Critical safety precautions for handling the equipment.

1.5 Testing equipment, tools and measuring instruments

List and description of necessary tools for repair and maintenance.

2 Important operating instructions

5 Technical details

6 Troubleshooting and Malfunctions

Unit and System Faults

Diagnosing issues with the unit, ultrasound, and heating systems.

6.1 T310(H) Troubleshooting

6.2 T420(H); LC20H Troubleshooting

6.3 T460 – T 700H; LC 30 – LC 130H Troubleshooting

6.4 T780 – T1060H Troubleshooting

7 How to open the unit

8 Faulty operating and switch elements

8.2 Replacing the Timer

8.3 Replacing the Heating Switch

8.4 Replacing Control Thermostat (T420H-T1060H)

8.5 Replacing Overheating Protection (T310/H)

8.6 Replacing Overheating Protection (LC 20H–LC 130H)

9 How to replace the heating

10 Faulty PXE Transducer Disks

Causes of Transducer Disk Damage

Reasons for damage to PXE transducer disks, including tears and scorchings.

Transducer Disk Troubleshooting

Steps to diagnose issues with PXE transducer disks without opening.

11 How to replace the transducer tank

12 How to replace the ball valve

13 Interference Filter

13.1 Filter on T310, T420, LC20, LC30

Details on the interference filter integrated into the generator PCB for specific models.

13.2 Filter on T460 – T700H

13.3 Filter on T780 – T1040/H

14 How to replace the ultrasonic generator

Diagnosing Generator Faults

Steps to find the cause of generator failure, checking pilot lamps and primary faults.

Generator Breakdown Causes

Common reasons for ultrasonic generator failure, including humidity and voltage issues.

14.1 Generator Replacement: T310–T420H; LC20H–LC30H

14.2 Generator Replacement: T460–T470H; LC60H

14.3 Generator Replacement: TS540–T700H; LC130H

14.4 Generator Replacement: T780–T1060H

15 Replacing Components on Generator Print

15.2 Component Replacement: T460–T470H; LC60H

15.3 Component Replacement: TS540–T700H; LC130H

15.4 Component Replacement: T780–T1060H

16 Generator Adjustment

16.1 Measuring Instrument Setup

16.2 Measuring Process Preparation

16.3 Power Consumption Values (Ultrasound)

16.4 Adjusting T310–T420H; LC20H–LC30H Generators

16.5 Adjusting T460–T470H; LC60H Generators

16.6 Adjusting TS540–T700H; LC130H Generators

16.7 Adjusting T780–T1060H Generators

17 Putting into Operation / Trial Run

17.4 Ultrasound Check

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