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Emerson 500 Series User Manual

Emerson 500 Series
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500 Series
570/560 Surge Protective Device
Installation, Operation and Maintenance Manual
Courtesy of NationalSwitchgear.com
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Emerson 500 Series Specifications

General IconGeneral
Outlets6
Joules500
Protection ModesL-N, L-G, N-G
Cord Length6 feet
Response TimeLess than 1 nanosecond
WarrantyLifetime
Series500 Series

Summary

Unpacking and Installation

Preliminary Inspection and Handling

Inspect shipping crate and unit for damage before unpacking and handling.

Storage Guidelines

Store the unit in a clean, dry environment within specified temperature ranges.

Location Considerations

Environmental and Audible Noise

Unit operates indoors; noise is less than 40 dB at 5 feet.

Service Clearances and Mounting

Ensure 36-inch clearance for hinged doors; unit is wall-mounted.

Warning Definitions

Explains DANGER/DANGER and Avertissement/Danger definitions for safety.

Model Number Configuration

Series and Voltage Codes

Details series (560/570) and voltage codes based on source configurations.

Protection Modes and Enclosure Types

Defines protection modes (All Modes, L-N, L-L, L-G) and enclosure types (NEMA 4, 4X, 12).

Connection Types and Monitoring Options

Lists connection types (Lugs, Disconnect, Bus, Breaker) and monitoring (LED, Alarm, Counter).

Accessories and Surge Monitor Option

Covers standard accessories and the optional Active Surge Monitor for advanced monitoring.

Configuration and Voltage Chart Details

Single Phase Configurations

Details voltage and model codes for single-phase source configurations.

Three Phase Delta Configurations

Details voltage and model codes for three-phase delta source configurations.

Three Phase Wye Configurations

Details voltage and model codes for three-phase Wye source configurations.

Electrical Connections Overview

Safety, Codes, and SPD Installation

Emphasizes qualified personnel, power lockout, NEC compliance, and Type 1 SPD installation rules.

Voltage Ratings and Wire Connections

Verifies unit voltage rating and specifies conductor size/routing for surge current impedance.

Overcurrent Protection and Ampacity

Explains SPD operation, NEC considerations, and limits for circuit ampacity.

System Grounding and Bonding

Stresses the importance of proper grounding and bonding for safety and performance.

Electrical Connection Specifics

Grounding Electrode Requirements

Details grounding electrode system requirements and risks of separate electrodes.

Neutral Connection and Wiring Diagram

Highlights the need for a reliable neutral connection and provides a wiring diagram.

Installation Instructions

Pre-Installation Safety and Checks

Ensure power is off, use qualified electrician, verify enclosure type (NEMA 4/4X).

Mounting and Wire Connections

Determine mounting location, prepare holes, connect conductors with short, straight runs.

Alarm Contacts and Post-Installation

Connect alarm contacts, apply power, check LEDs, monitor status, and contact support for issues.

Suggested Circuit Breaker and Wire Size

Recommendations by Surge Rating

Provides suggested circuit breaker sizes and wire gauges for different surge ratings.

Dimensional Information

570 Series Dimensions and Weight

Lists dimensions (A, B, C, D) and weight for 570 Series models based on connection type.

560 Series Dimensions and Weight

Lists dimensions (A, B, C, D) and weight for 560 Series models based on connection type.

Motorola R56 Approved Models

Circuit Breaker and Wire Size

Specifies suggested circuit breaker (80A) and wire size (#4) for Motorola R56 models.

Dimensional Information for R56 Models

Lists model numbers, R56 type, and weight for specific Motorola R56 approved units.

Monitoring Features

Status Indicators and Alarm Contacts

Explains green/red LEDs for status and Form C contacts for remote alarm indication.

Audible Alarm, Surge Counters, and Test

Details audible alarm, surge counters for monitoring, and the test feature for checking protection.

Active Surge Monitor

Describes the optional web-based monitoring device for real-time power quality measurements and event logging.

Troubleshooting and Servicing

Troubleshooting Steps

Guides on diagnosing status failures, checking voltage/phasing, and contacting the factory with specific information.

Servicing and Contact Information

Provides warranty info and contact details for local sales representatives or Emerson Network Power.

Maintenance Procedures

Corrective Maintenance

Outlines repair or replacement of failed units or modules, and inspection of other components.

Preventative Maintenance

Recommends periodic inspections, cleaning, and connection checks for reliable performance.

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