EasyManua.ls Logo

Emerson Comfort Alert 543-0033-00 - User Manual

Emerson Comfort Alert 543-0033-00
12 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
User’s Manual
543-0033-00
,
943-0033-00
Question and Answer IconNeed help?

Do you have a question about the Emerson Comfort Alert 543-0033-00 and is the answer not in the manual?

Summary

Comfort Alert Diagnostics Module

Module Overview and Benefits

Explains the Comfort Alert module's role in troubleshooting HVAC system failures.

LED Indicator Functions

Describes the meaning and behavior of the POWER, ALERT, and TRIP LEDs.

Product Specifications

Lists operating temperature, storage, power supply, and UL restrictions.

Installation and Wiring Procedures

Physical Installation

Covers module dimensions and hardware mounting procedures.

Wiring Connections

Details compressor wire routing, 24VAC power, and thermostat demand wiring.

Advanced Wiring Connections

Explains second stage cooling, L terminal, and DC SOL connections.

Diagnostics and Troubleshooting

Interpreting Diagnostic LEDs

Guides on understanding LED behavior for fault indication.

Troubleshooting ALERT Flash Codes

Lists ALERT flash codes and their corresponding troubleshooting steps.

Installation Verification and Miswiring

Covers verifying installation and correcting miswiring issues.

Warranty Information

Summary

Comfort Alert Diagnostics Module

Module Overview and Benefits

Explains the Comfort Alert module's role in troubleshooting HVAC system failures.

LED Indicator Functions

Describes the meaning and behavior of the POWER, ALERT, and TRIP LEDs.

Product Specifications

Lists operating temperature, storage, power supply, and UL restrictions.

Installation and Wiring Procedures

Physical Installation

Covers module dimensions and hardware mounting procedures.

Wiring Connections

Details compressor wire routing, 24VAC power, and thermostat demand wiring.

Advanced Wiring Connections

Explains second stage cooling, L terminal, and DC SOL connections.

Diagnostics and Troubleshooting

Interpreting Diagnostic LEDs

Guides on understanding LED behavior for fault indication.

Troubleshooting ALERT Flash Codes

Lists ALERT flash codes and their corresponding troubleshooting steps.

Installation Verification and Miswiring

Covers verifying installation and correcting miswiring issues.

Warranty Information

Overview

The Comfort Alert UltraTech Diagnostics module is a sophisticated diagnostic tool designed to troubleshoot heat pump and air conditioning system failures. This module, identified by part numbers 543-0033-00 and 943-0033-00, is specifically optimized for single-phase systems utilizing Copeland Scroll™ UltraTech compressors with internal overload protection, particularly two-stage systems. It functions by monitoring and analyzing data from the compressor and thermostat demand, enabling it to accurately detect the root cause of electrical and system-related failures without requiring additional sensors.

Function Description:

The primary function of the Comfort Alert module is to provide rapid and accurate diagnostics for HVAC system issues. It achieves this by continuously monitoring the compressor's operational parameters and the thermostat's demand signal. When an abnormal system condition occurs, the module communicates the issue through a flashing yellow ALERT LED, which displays a unique "Flash Code." Each Flash Code corresponds to a specific abnormal condition, guiding service technicians directly to the problem's source. The module also features a red TRIP LED, which illuminates when a demand signal from the thermostat is present but no current is detected at the compressor, typically indicating an open compressor protector or missing supply power. A green POWER LED indicates that the module is receiving voltage.

The module is designed to be installed in the electrical box of the outdoor unit, near the compressor contactor. Its compact dimensions (1.85 in x 2.44 in x 1.46 in for the main body, and 4.40 in x 2.44 in for the overall footprint) allow for flexible mounting in any orientation, though orienting it with the green POWER LED at the top is recommended for ease of reading labels.

For two-stage cooling systems, the module manages the second-stage cooling solenoid inside the compressor. It provides power to this solenoid after the Y2 thermostat signal has been energized for 5 seconds, but only when the compressor is running. If Alert codes 1 (Long Run Time) or 9 (Low Voltage) are active while the compressor is running, the module will turn off the solenoid to prevent overheating damage. The module uses a phase control method to regulate the DC voltage supplied to the solenoid, minimizing VA load and intelligently adjusting the voltage (4-18VDC) based on the 24VAC supply to ensure the solenoid remains pulled in.

The L terminal on the module allows for communication with compatible White-Rodgers thermostats. When connected, an icon on the thermostat display will flash at the same rate as the module's yellow ALERT LED. Advanced options on these thermostats may include locking out the compressor when certain Alert codes are detected, preventing potential compressor damage.

Important Technical Specifications:

  • Operating Temperature: -40° to 150° F (-40° to 65° C)
  • Storage Temperature: -40° to 175° F (-40° to 80° C)
  • Power Supply Range: 18-30VAC, 48-62 Hz
  • Power Requirement: 1.5 VA nominal (without solenoid on), 6.0VA nominal (with solenoid on)
  • UL Restrictions: Use only with Class 2 circuits. UL File #SA8958.
  • DC SOL Operating Range: 6-18VDC (for two-stage control solenoid)
  • Maximum Screw Torque for Installation: 20 in.-lbs.
  • Compressor Compatibility: Single-phase Copeland Scroll™ UltraTech compressors with internal overload protection.

Usage Features:

  • LED Indicators:
    • Green POWER LED: Indicates 24VAC power is present at the module.
    • Yellow ALERT LED: Flashes a specific code (1-9) to indicate an abnormal system condition. The number of consecutive flashes corresponds to the Flash Code.
    • Red TRIP LED: Indicates a thermostat demand signal (Y) is present, but no compressor current is detected, often pointing to an open compressor protector or lack of compressor power.
  • Flash Code System: A detailed system of Flash Codes (1-9) provides specific troubleshooting information for various issues, including long run time, system pressure trip, short cycling, locked rotor, open circuits (run, start, or common), welded contactor, and low voltage.
  • Last Alert Memory: Upon power-up, the module displays the last ALERT Flash Code that occurred prior to shutdown for one minute, aiding in post-event diagnostics.
  • Automatic and Manual Reset: Alert codes can be reset manually by cycling power to the module or automatically if normal operating conditions return.
  • Two-Stage Control: Manages the second-stage cooling solenoid for UltraTech compressors, ensuring proper operation and preventing damage under fault conditions.
  • Thermostat Communication (L Terminal): Integrates with compatible White-Rodgers thermostats to display alert codes and potentially initiate compressor lockout for protection.
  • Wiring Verification: The manual provides procedures to verify correct installation, including testing the TRIP LED and simulating a welded contactor to check the ALERT LED functionality.
  • Miswiring Troubleshooting: A dedicated table helps diagnose and correct issues arising from incorrect module wiring, such as intermittent power, incorrect LED behavior, or false alert codes.

Maintenance Features:

The Comfort Alert module itself is a diagnostic tool and does not require routine maintenance. Its primary role is to facilitate the maintenance and troubleshooting of the HVAC system it monitors.

  • Diagnostic Key: The module's label includes a "Diagnostics Key" that lists the meaning of each LED color and Flash Code, providing immediate reference for technicians.
  • Troubleshooting Tables: The user manual includes comprehensive tables detailing each Status LED Description and corresponding Troubleshooting Information, guiding technicians through potential causes and corrective actions for each alert.
  • Part Number Reference: A table of OEM and Service Part Numbers for different Comfort Alert models helps ensure the correct module is used for specific single-stage or two-stage air conditioning and heat pump applications. Using the correct model is crucial for accurate fault detection.

This module is a monitoring device and is not designed to provide safety protection or directly shut down the compressor. Installation and servicing must be performed by qualified personnel, with power disconnected to prevent hazardous voltage exposure. The warranty covers defects in materials and workmanship for one year from purchase or twenty months from manufacture, whichever comes first, provided the product is used under normal conditions and not misused or altered.

Emerson Comfort Alert 543-0033-00 Specifications

General IconGeneral
BrandEmerson
ModelComfort Alert 543-0033-00
CategoryControl Unit
LanguageEnglish

Related product manuals