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Emerson CC200 - User Manual

Emerson CC200
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Document Part # 026-4715 Rev 6 Page 1 of 2
©2022 Emerson Digital Cold Chain, Inc. This document may be photocopied for personal use.
Visit our website at www.climate.emerson.com for the latest technical documentation and updates.
CC200 Expansion Module
Hardware and Wiring
Overview
The CC200 Expansion Module is built with the necessary onboard IO to add additional IO for modular coil case designs or
multi-evaporator walk-in boxes.
One TRIAC for control of PWM (pulse width modulation) EEV valve or one stepper motor control for EEPR stepper or EEV stepper.
One digital input: user-configurable purposes.
One pressure input for suction pressure transducer.
Three color-coded temperature inputs for discharge air, return air, and defrost termination plus coil out temperature.
Expansion port connector for easy connection to CC200 Main Controller.
Specifications
CC200
CC200 Expansion Module
Power Powered From Expansion Port of CC200 Main Controller
Ambient Operating Temperature 14°F to 122°F (-10°C to 50°C)
Storage Temperature -40°F to 185°F (-40°C to 85°C)
Relative Humidity 20-85% RH; non-condensing
Power Supply 24VDC, max 20W PELV (Class 2 Source)
Enclosure Type: 4 DIN Rail Mountable Rating: UL 94V-0
Dimensions 110mm x 183mm (4 5/16” x 7 3/16”)
Purpose of Control Operating Control
Construction of Control DIN rail mounting control to be incorporated in Class I or Class II appliances
Rated Impulse Voltage 2500V
Pollution Degree 2
Over-voltage Category II
Type of Action 1.C
Pulse Valve TRIAC 24/120/230VAC, 20W Max
Unipolar Valve 12VDC, max 330mA/Phase (Class 2 circuit)
Bipolar Valve 12VDC, max 800mA (Class 2 circuit)
Quick Start Guide
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Summary

CC200 Expansion Module Overview

Product Description

Details the CC200 Expansion Module's purpose for modular coil case designs and multi-evaporator walk-in boxes.

CC200 Expansion Module Specifications

Technical Specifications

Lists key operational and physical specifications including temperature, humidity, power, and dimensions.

CC200 Expansion Module Mounting and Installation

Determine Need for Expansion Module

Guidance on adding an Expansion Module for second or third coils, requiring temp sensors and transducers.

Address Expansion Module

Instructions to set the module's address using the ON/OFF dip switch bank on the hardware.

Install Expansion Module

Procedure for installing the Expansion Module adjacent to the CC200 Main Controller, ensuring port alignment.

Terminate Sensors and Power Up

Connect sensors and restore 24VDC power to the CC200 Main Controller; PWR ON LED indicates supply presence.

Overview

The CC200 Expansion Module is designed to extend the I/O capabilities of the CC200 Main Controller, making it suitable for modular coil case designs or multi-evaporator walk-in boxes. This module provides additional control and monitoring points, integrating seamlessly with the main controller to enhance system flexibility and scalability.

Function Description

The primary function of the CC200 Expansion Module is to provide supplementary I/O for refrigeration systems. Each module is equipped with a TRIAC output for controlling pulse width modulation (PWM) electronic expansion valves (EEV) or stepper motors for electronic evaporator pressure regulators (EEPR) or EEV stepper applications. It includes a digital input, which is user-configurable for various purposes, allowing for flexible integration with different system components or sensors. A dedicated pressure input is provided for a suction pressure transducer, enabling precise monitoring of system pressures. Furthermore, the module features three color-coded temperature inputs designed for specific applications: discharge air, return air, and defrost termination, along with a coil out temperature sensor. This comprehensive set of inputs allows for detailed environmental and operational monitoring within the refrigeration system. The module connects to the CC200 Main Controller via an expansion port connector, ensuring easy and reliable communication and power delivery.

Important Technical Specifications

The CC200 Expansion Module operates within an ambient temperature range of 14°F to 122°F (-10°C to 50°C) and can be stored in temperatures ranging from -40°F to 185°F (-40°C to 85°C). It is designed for non-condensing environments with a relative humidity of 20-85% RH. The module is powered from the expansion port of the CC200 Main Controller, requiring 24VDC with a maximum power consumption of 20W, classified as a PELV (Class 2 Source).

The enclosure is designed for DIN rail mounting, rated UL 94V-0, and measures 110mm x 183mm (4 5/16" x 7 3/16"). It is intended for use as an operating control and its construction allows for DIN rail mounting within Class I or Class II appliances. The rated impulse voltage is 2500V, with a pollution degree of 2 and an over-voltage category of II. The type of action is 1.C.

For output control, the Pulse Valve TRIAC supports 24/120/230VAC with a maximum of 20W. The module also provides outputs for unipolar valves (12VDC, max 330mA/Phase, Class 2 circuit) and bipolar valves (12VDC, max 800mA, Class 2 circuit), offering versatility for different valve types.

Usage Features

The CC200 Expansion Module is designed for straightforward integration and operation. When determining the need for an expansion module, it is recommended to add one for each additional coil (second or third) in a system, with each coil having its own temperature sensors and transducer wired to the respective expansion module.

Addressing each expansion module is crucial for proper communication within the system. This is achieved using an ON/OFF DIP switch bank located on the top left corner of the hardware. Expansion Module one should be set to address 1 (Position 1 up), Expansion Module two to address 2 (Position 2 up), and Expansion Module three to address 3 (Positions 1 and 2 up).

Installation involves ensuring the CC200 Main Controller is powered OFF before mounting. Expansion Module 1 is installed on the DIN rail adjacent to the CC200's right side, aligning its expansion port terminals (V+, V-, LAN+, and LAN-) with those of the CC200 Main Controller. The module slides into the CC200 Expansion port, ensuring both device's expansion port connectors fasten together. If additional expansion modules (2 and 3) are present, they connect to the preceding expansion module's expansion port in the same manner. No external wiring is needed between the CC200 Main Controller and the expansion modules, as power and communication are sourced and passed through the expansion ports.

Once all sensor terminations are complete and the expansion module is securely plugged into the CC200 Expansion port, restoring the 24VDC supply power to the CC200 Main Controller will illuminate the Expansion Module PWR ON LED green, indicating proper power supply.

Maintenance Features

While the document does not explicitly detail maintenance features, the design of the CC200 Expansion Module suggests ease of service and troubleshooting. The modular nature, with DIN rail mounting and simple expansion port connections, allows for quick installation and replacement if necessary. The clear indication of power status via the PWR ON LED aids in initial setup verification and basic troubleshooting. The robust design, with specified operating and storage temperatures, relative humidity, and impulse voltage ratings, indicates a durable device built for demanding industrial environments, minimizing the need for frequent maintenance. For detailed maintenance procedures and troubleshooting, users are directed to refer to the CC200 manual and scan the provided QR code for the full user manual. Technical support is available via phone and email for further assistance.

Emerson CC200 Specifications

General IconGeneral
BrandEmerson
ModelCC200
CategoryIndustrial Equipment
LanguageEnglish

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