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Emerson PENBERTHY Series User Manual

Emerson PENBERTHY Series
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Before installation these instructions must be read fully and understood
Product warranty
Emerson warrants its Penberthy products
as designed and manufactured to be free
of defects in the material and workmanship
for a period of one year after the date of
installation or eighteen months after the date
of manufacture, whichever is earliest. Emerson
will, at its option, replace or repair any products
which fail during the warranty period due to
defective material or workmanship.
Prior to submitting any claim for warranty
service, the owner must submit proof of
purchase to Emerson and obtain written
authorization to return the product. Thereafter,
the product shall be returned to Emerson with
freight paid.
This warranty shall not apply if the product has
been disassembled, tampered with, repaired or
otherwise altered outside of Emerson's factory,
or if it has been subject to misuse, neglect or
accident.
The responsibility of Emerson hereunder is
limited to repairing or replacing the product
at its expense. Emerson shall not be liable
for loss, damage or expenses related directly
or indirectly to the installation or use of
its products, or from any other cause or
for consequential damages. It is expressly
understood that Emerson is not responsible
for damage or injury caused to other products,
buildings, personnel or property, by reason of
the installation or use of its products.
This is Emerson’s sole warranty and in lieu of
all other warranties, expressed or implied which
are hereby excluded, including in particular all
warranties of merchantability or fitness for a
particular purpose.
This document and the warranty contained
herein may not be modified and no other
warranty, expressed or implied, shall be made
by or on behalf of Emerson unless made in
writing and signed by the company's general
manager or director of engineering.
PENBERTHY SERIES U FLAT GLASS GAGES
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
valves.emerson.com © 2017 Emerson. All rights reserved. VCIOM-04042-EN 17/05
1 ABOUT THE MANUAL
This manual has been prepared as an aid and
guide for personnel involved in installation or
maintenance. All instructions must be read and
understood thoroughly before attempting any
installation, operation or maintenance.
SAFETY INSTRUCTIONS
Emerson does not have any control over the
manner in which its gage is handled, installed
or used and Emerson cannot and does not
warrant or guarantee that a gage is suitable for or
compatible with the user's specific application.
WARNING
Contained fluids may be pressurized and can exit
vessel connections unexpectedly due to apparatus
or material failure. Safety glasses should be worn
when installing a liquid level gage. Failure to
follow instructions could result inserious physical
injury or property damage.
TABLE OF CONTENTS
Product warranty ................................................ 1
1. About the manual .......................................... 1
2. Introduction ................................................... 2
2.1 System description .................................. 2
3. Available models ........................................... 2
3.1 Design ratings .......................................... 2
4. Inspection ...................................................... 3
4.1 Glass inspection ....................................... 3
4.2 User's rating inspection .......................... 3
5. Installation ..................................................3-4
5.1 Piping strain ............................................. 3
5.2 Differential thermal expansion ............... 4
5.3 Mirror viewing .......................................... 4
5.4 Nut retorquing ......................................... 4
6. Operation ....................................................... 4
6.1 Hydrostatic test ........................................ 4
7. Maintenance .................................................. 5
7.1 Maintenance procedures ........................ 5
7.2 Troubleshooting ....................................... 5
8. Removal - disassembly - reassembly ......6-7
8.1 Disassembly ............................................. 6
8.2 Inspection of glass seating surfaces ...... 6
8.3 Reassembly .............................................. 7
9. Disposal at end of useful life ........................ 7
10. Telephone assistance ................................... 7
11. Exploded parts diagram ................................ 8
Tables and figures
Table 1 Design ratings .................................... 2
Table 2 Bolt torque values .............................. 4
Figure 1 Nut tightening sequence ................... 4
Figure 2 Nut loosening sequence .................... 6
Figure 3 Exploded parts diagram .................... 8
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Emerson PENBERTHY Series Specifications

General IconGeneral
BrandEmerson
ModelPENBERTHY Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Product Warranty and Manual Overview

About the Manual

Guide for personnel involved in installation or maintenance.

Installation Safety Instructions

Warns about pressurized fluids and recommends safety glasses during installation.

Installation Warning

Potential for serious physical injury or property damage if instructions are not followed.

Introduction to Penberthy Gages

System Description

Details the six basic components of Penberthy gages.

Available Models and Design Ratings

Covers Series U gages and their pressure/temperature ratings based on gasket materials.

Design Rating Compliance Warning

Emphasizes not exceeding design ratings to prevent failure, injury, or damage.

Gage Inspection Procedures

Glass Inspection and Warning

Procedures for inspecting glass, with a warning against using damaged glass.

User Rating Inspection Checklist

Checks for model conformity, operating conditions, and material compatibility.

Installation Compliance Check

Advises contacting a distributor if received gage does not conform to specifications.

Installation Guidelines

Piping Strain Management

Instructs to mount the gage so it does not support piping weight to prevent stress.

Installation Considerations

Differential Thermal Expansion

Explains the need for expansion loops to minimize mechanical loads on the gage.

Mirror Viewing for Operator Safety

Suggests installing indirect viewing systems with mirrors for safety.

Nut Retorquing Importance

Highlights the importance of retorquing nuts to ensure pressure capability.

Operation and Hydrostatic Testing

Pre-Operation Checks

Details pre-operation checks, including installation, pressure tightness, and glass inspection.

Hydrostatic Test Procedure and DANGER

Details hydrostatic testing, including critical safety warnings and danger of improper procedures.

Maintenance and Troubleshooting

Maintenance Procedures and Safety

Covers glass cleaning, leak checks, corrosion, and safety precautions before maintenance.

Troubleshooting Common Issues

Provides solutions for glass etching, clouding, and continuous breakage.

Gage Removal and Disassembly

Disassembly Steps and Warnings

Step-by-step disassembly guide with warnings about re-using components and hidden glass damage.

Glass Seating Surface Inspection

Details cleaning and checking flatness of glass seating surfaces, with a warning about overstressed components.

Gage Reassembly and Disposal

Reassembly Steps and Glass Handling

Instructions for reassembly, emphasizing proper glass handling and precautions.

End of Life Disposal Guidance

Guides users on proper disposal procedures according to regulations and recycling options.

Telephone Assistance and Support

Contacting Penberthy for Support

Provides contact information and required details for obtaining technical support or returning a unit.

Exploded Parts Diagram and Lists

Diagram and Component Identification

Lists components of the U Transparent gage with item numbers.

Recommended Spare Parts

Lists common spare parts and minimum quantities needed.

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