EasyManua.ls Logo

Emerson Rosemount 470XA User Manual

Emerson Rosemount 470XA
140 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Manual
MS-00809-0100-0470, Rev AA
June2023
Rosemount
470XA Gas Chromatograph

Table of Contents

Other manuals for Emerson Rosemount 470XA

Question and Answer IconNeed help?

Do you have a question about the Emerson Rosemount 470XA and is the answer not in the manual?

Emerson Rosemount 470XA Specifications

General IconGeneral
ManufacturerEmerson
ModelRosemount 470XA
CategoryIndustrial Equipment
Wireless StandardWirelessHART
Power Supply24 VDC
OutputWirelessHART
MountingWall or pipe mount
Hazardous Area ApprovalsATEX, IECEx, FM, CSA
Enclosure RatingIP66/NEMA 4X
Material316L Stainless Steel
Communication ProtocolWirelessHART

Summary

Warranty Information

Limited Warranty Terms

Emerson's warranty for firmware, goods, and services, including exclusions and limitations.

Limitation of Remedy and Liability

Outlines remedies for warranty breach and limits seller's liability for damages.

Safety Messages and Precautions

Safety Compliance and Operation

Ensures safe installation and operation according to requirements.

Electrical and Explosion Hazards

Warnings about electric shock and explosion risks.

Ventilation and Leak Testing

Guidance on ventilation and leak testing procedures.

Toxic Vapors and Burns Precautions

Safety measures for toxic vapors and hot surfaces.

Heavy Equipment and Physical Access

Warnings on moving the heavy device and securing physical access.

Waste Disposal Guidelines

About the Rosemount 470XA Gas Chromatograph

Product Description

Overview of the Rosemount 470XA GC and its Maintainable Module technology.

Specifications Overview

Details on electronics, construction, and performance specifications.

Standard Communications

Information on Ethernet, analog, and digital interfaces.

Archived Data Storage

Capabilities for storing analysis results, chromatograms, and logs.

Vent Specifications and Certifications

Details on vent flow rates and reference to product certifications.

Equipment Overview

Exterior Views

Description of external components and views: front, left, right, rear.

Left Side View Details

Diagram and labels for the left side of the GC.

Right and Rear Views

Diagrams and labels for the right and rear views of the GC.

Local Operator Interface (LOI)

Diagram and labels for the LOI keypad and screen.

Interior Components

Description of the backplane board and its connections.

Maintainable Module Description

Details on chromatography columns, valves, and detectors.

Installation Procedures

Site Requirements

Considerations for choosing an installation site, including temperature and access.

Receiving and Unpacking the GC

Procedure for unpacking and inspecting the gas chromatograph upon receipt.

Inspect Received Equipment

Steps to check shipment completeness and inspect for damage.

Mounting the Gas Chromatograph (GC)

Options for mounting the GC: wall mount or pole mount.

GC Dimensions

Diagram showing the physical dimensions of the Rosemount 470XA.

Pole Mounting Procedure

Instructions and dimensions for pole mounting the GC.

Wall Mounting Procedure

Instructions and parts for wall mounting the GC.

Mounting the Sample Conditioning System (SCS)

Information on SCS options and requirements.

Mounting Single Stream SCS

Procedure for mounting a single-stream SCS to the GC.

Secure GC to Mounting Bracket

Steps to securely attach the GC to its mounting bracket.

Connect Tubing

Procedure for connecting tubing and atmospheric vents.

Connect to Carrier Gas

Specifications and procedures for carrier gas connection.

Connect to Actuation Gas

Specifications and procedures for actuation gas connection.

Connect to Calibration Gas

Requirements for calibration gas quality and connection.

Connect to Sample Gas

Basic principles of sample handling for GC analysis.

Sample Line Installation Guidelines

Recommendations for sample lines, filters, regulators, and valving.

Electrical Connections Overview

Information on GC cable entries and wiring.

Terminal Wiring Details

Description of terminal boards for inputs and outputs.

Connecting to Ethernet Ports

Description of GC Ethernet ports and configuration.

Ethernet 1 Port Usage

Using Ethernet 1 for local computer connection.

Ethernet 2 Port Usage

Using Ethernet 2 for supervisory system connection.

Direct PC Connection via Ethernet

Procedure for connecting a PC directly to the GC's Ethernet port.

Connecting to External Devices

Connecting digital and analog devices to the GC.

Digital Input and Output Configuration

Details on configuring digital inputs and outputs.

Analog Input Wiring

Wiring procedures for analog input signals.

Analog Output Configuration

Configuration of analog outputs for transmitting GC variables.

Connecting to Power

Instructions for connecting the 24 Vdc power source.

Grounding Precautions

General precautions for grounding electrical and signal lines.

Starting Up and Configuring the GC

Procedures for applying gases and initial setup.

Applying Calibration Gas

Procedure for applying calibration gas.

First-Time Power On

Steps for powering on the GC for the first time.

Initial Alarm Handling

Checking and acknowledging alarms after initial power-up.

Running the Startup Assistant

Step-by-step guide for initial GC configuration.

Using the Rosemount 470XA

Connecting a Local Computer

Connecting a PC to the GC via Ethernet 1 port.

Interacting with the LOI

Navigating the GC's Local Operator Interface.

LOI Menu and Screen Operation

How to navigate menus and screens on the LOI.

Entering Numeric and Alphanumeric Data

Procedures for entering data using the LOI keypad.

LOI Screen Descriptions

Overview of LOI screens like Alarms and Reports.

Viewing Chromatograms

Accessing and viewing live and archived chromatograms.

Hardware Menu Screens

Details on Heaters and Status Display screens.

Valves Screen Operation

Controlling and monitoring valve modes and status.

Carrier Pressure Monitoring

Display and adjustment of carrier pressure.

Discrete Inputs Configuration

Configuring discrete input settings.

Discrete Outputs Configuration

Configuring discrete output settings.

Analog Inputs Configuration

Configuring analog input signals.

Analog Output Configuration

Configuring analog output signals.

Application Menu Screens

System information and component data table details.

Timed Events and Calculations Configuration

Setting timed events and calculation parameters.

Stream and Communications Configuration

Configuring streams and communication settings.

Logs Menu Options

Accessing Alarm, Event, and Maintenance logs.

GC Control Menu Options

Starting sequences, halting, and calibrating the GC.

Tools Menu Options

Adjusting screen brightness and setting GC time.

Configure Serial Communications

Setting up serial port parameters for Modbus communication.

Set GC Time

Procedure for setting the GC's date and time.

Set Calibration Gas Concentration Values

Entering calibration gas concentration data.

Calibrate GC for First Time

Step-by-step guide for initial GC calibration.

Configure GC Ethernet Ports

Configuring Ethernet port settings.

Acknowledge Alarms

Procedures for acknowledging alarms.

Acknowledge All Alarms

Acknowledging and clearing all active alarms.

View Maintenance and Event Logs

Accessing maintenance and event log entries.

View Live Chromatogram

Methods for viewing live chromatogram data.

View Archived Chromatogram

Procedure for viewing saved chromatograms.

Start Single Stream Analysis

Procedure for starting a single stream analysis run.

Start Calibration Analysis Run

Procedure for starting a calibration analysis run.

Advanced Configuration and Operation Topics

Topics including validation, calibration gas change, and AVT.

Prepare for Validation

Configuring streams and parameters for validation.

Run and Report Validation

Initiating validation cycles and generating reports.

Change Calibration Gas

Procedure for changing the calibration gas cylinder.

Auto Valve Timing (AVT)

Explanation of AVT for optimizing valve timing.

GC Operating Modes

Description of Warm-start and Maintenance modes.

Auto Valve Timing (AVT) Initiation

How to initiate AVT adjustments.

Conserve Calibration Gas

Using the Cal-Gas Saver feature to reduce gas consumption.

New Module Software Assistant

Procedure when installing a new module or changing the CPU board.

Preventative Maintenance

Save Diagnostic Data

Recommendation to periodically save diagnostic data.

Set Up Auto-Calibration

Configuring the GC for daily auto-calibration.

Display Trend Data

Plotting and viewing trend graphs of GC data.

Configure Valve Timing

Related information on configuring valve timing.

Replacing the Maintainable Module

Remove the Maintainable Module

Tools and procedure for removing the maintainable module.

Install a Maintainable Module

Prerequisites and procedure for installing the maintainable module.

Repairing and Maintaining the Valves

Required Tools for Valve Maintenance

List of tools for performing valve repair and maintenance.

Overhaul a Valve

Procedure for overhauling a valve, including diaphragm replacement.

Replace Solenoids

Procedure for replacing oven system and stream switching solenoids.

Troubleshooting

Common Alarms and Solutions

Descriptions and recommended actions for common GC alarms.

Heater Out of Range Troubleshooting

Troubleshooting steps for the heater out of range alarm.

Detector and Pressure Alarms

Troubleshooting for detector scaling factor and carrier pressure alarms.

Stream and Calibration Alarms

Troubleshooting for stream validation, RF deviation, and calibration alarms.

LOI and AVT Failure Alarms

Troubleshooting for LOI communication and AVT failure alarms.

Module Communication and Validation Failures

Troubleshooting for module communication and validation issues.

IMB and CDT Component Alarms

Troubleshooting for IMB incompatibility and missing component data.

Energy Value and Stream Alarms

Troubleshooting for energy value and stream order alarms.

Data Integrity and n-Pentane RT Drift

Troubleshooting for data integrity and n-pentane retention time drift.

Ethane RT Drift and GC Power Issues

Troubleshooting ethane drift and GC power-up problems.

Un-normalized Total Error

Troubleshooting steps for un-normalized total errors.

Replace the Central Processing Unit (CPU)

Procedure for replacing the GC's CPU board.

Recover the Central Processing Unit (CPU)

Procedure for recovering the CPU if it is suspected to be corrupt.

Spare Parts

Spare Parts Lists

Lists of available spare parts for helium and hydrogen carrier configurations.

Pre-defined Modbus® Map Files

China RoHS Table

Related product manuals