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Emerson MP420A4R User Manual

Emerson MP420A4R
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User Guide
Mentor MP
High performance DC drive
25A to 7400A, 480V to 690V
Two or four quadrant operation
Part Number: 0476-0000-03
Issue: 3
www.controltechniques.com

Table of Contents

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Emerson MP420A4R Specifications

General IconGeneral
ModelMP420A4R
TypeDC Drive
Enclosure TypeNEMA 1
Communication InterfaceRS-485
Protection FeaturesOvervoltage

Summary

Safety Information

Warnings, Cautions, and Notes

Essential safety information for avoiding hazards, product damage, and ensuring correct operation.

Electrical Safety Precautions

Covers electrical shock risks, isolation, stored charge, and system safety for personnel.

Product Information

Drive Ratings and Specifications

Details on power ratings, current ratings, and overload limits for different voltage configurations.

Mechanical Installation

Mechanical Installation Safety

Essential safety instructions and warnings for all aspects of mechanical installation.

Mounting Methods and Dimensions

Details on surface mounting, overall dimensions, and mounting bracket installation for different drive sizes.

Electrical Terminals and Torque Settings

Location of power and ground terminals and specified torque settings for secure connections.

Electrical Installation

Electrical Safety and Connection Guidelines

Warnings regarding electric shock, isolation devices, STOP function limitations, and supply category requirements.

Power Connections and Wiring Diagrams

Illustrations of power connections for different voltage drives, showing main AC supply and terminals.

Ground Connections and Requirements

Procedures and requirements for proper drive grounding to ensure safety and EMC compliance.

AC Supply and MOV Disconnect

Specifications for AC supply types, fault current, and MOV ground disconnect functionality.

Fusing Recommendations (Ferraz Shawmut)

Specific fuse types and part numbers for semiconductor and branch circuit protection for size 1 drives.

EMC Filter Information and Compliance

Guidance on optional EMC filters, emission compliance standards, and surge immunity for control circuits.

Serial Communications Connections

Details on serial port configuration, isolation, multi-drop networks, and communication setup parameters.

Getting Started

Keypad Operation and Navigation

Description of keypad buttons (Joypad, Mode, Control) and navigation through display and parameter modes.

Saving and Restoring Parameters

Procedures for saving parameter changes to EEPROM and restoring factory or user-defined default values.

Basic Parameters

Pre-defined Sub-block Parameters

Detailed list of commonly used parameters organized into pre-defined sub-blocks for basic drive setup.

Running the motor

Quick Start Commissioning Procedures

Step-by-step guides for initial drive setup and motor commissioning using European and USA defaults.

Optimization

Current Loop Gain Tuning

Procedures for static and continuous autotune of current loop gains to achieve optimal motor response.

Speed Loop Gain Tuning

Methods for tuning proportional, integral, and differential gains for precise speed control and stability.

SMARTCARD Operation

Easy Saving and Reading of Data Blocks

Managing data blocks on the SMARTCARD for application setup, macros, and parameter storage.

Transferring Data to and from SMARTCARD

Procedures for writing, reading, comparing, and erasing data blocks using Pr xx.00 commands.

Advanced Parameters

Menu 1: Speed Reference Modes

Configuration of analog, preset, keypad, and precision speed references, including logic diagrams.

Menu 2: Ramp Functions

Setup for linear and S-shaped ramps for controlling acceleration and deceleration rates.

Menu 3: Speed Feedback and Control

Configuration of speed feedback sources and adjustment of speed controller parameters for optimal performance.

Menu 4: Torque and Current Control

Parameters for setting torque reference, current limits, motor thermal protection, and overload detection.

Menu 5: Motor and Field Control

Settings for motor armature control, field current, voltage, and field weakening for optimized motor operation.

Menu 13: Position Control Logic

Parameters and logic diagrams for setting up position control modes, references, and feedback.

Menu 14: User PID Controller Configuration

Setup and tuning parameters for the user-configurable PID controller, including gains and limits.

Technical Data

Drive Technical Data and Ratings

Detailed specifications for power, current ratings, and overload limits across various Mentor MP models.

Cable and Fuse Size Ratings

Guidance on selecting appropriate cable sizes and fuse ratings based on international and US standards.

Diagnostics

Drive Status and Trip Indications

Information on drive status modes (Healthy, Alarm, Trip) and keypad display codes for trip indications.

Trip Categories and Conditions

Classification and conditions for various drive trips, including SMARTCARD, encoder, and PLC errors.

UL Information

Motor Overload and Overspeed Protection

Details on the drive's built-in motor overload protection and overspeed protection capabilities.

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