EasyManua.ls Logo

Emerson Quantum MP User Manual

Emerson Quantum MP
175 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
User Guide
Quantum MP
High Performance DC Drive
Size 1 and Size 2
45A to 700A, 480V
two or four quadrant operation
Part Number: 400526-01
Issue: A4
www.emersonct.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Emerson Quantum MP and is the answer not in the manual?

Emerson Quantum MP Specifications

General IconGeneral
Control MethodDigital microprocessor-based control
Communication OptionsEthernet, Profibus, DeviceNet
Enclosure TypeNEMA 1, NEMA 12
Cooling MethodAir-cooled, Liquid-cooled (for higher HP models)
Protection FeaturesOvercurrent, overvoltage, undervoltage, overtemperature, short circuit

Summary

Safety Information

Warnings, Cautions and Notes

Explains warning, caution, and note symbols for safe operation.

Electrical safety - general warning

General warnings about severe electrical shock and lethal voltages from the drive.

System design and safety of personnel

Drive installation requires professional assemblers, careful consideration of hazards, and risk analysis.

Environmental limits

Compliance with specified environmental limits for transport, storage, installation, and use.

Access

Access restriction to authorized personnel and compliance with local safety regulations.

Fire protection

The drive enclosure is not a fire enclosure; a separate one must be provided.

Compliance with regulations

Installer's responsibility to comply with national wiring, accident prevention, and EMC regulations.

Motor

Motor installation must follow recommendations; parameter values affect motor protection.

Adjusting parameters

Parameters with profound operational effects require careful consideration to prevent unwanted changes.

Electrical installation

Details on electric shock risks from various locations and stored charge within the drive.

Product Information

Quantum MP System Description

Describes the components that make up the Quantum MP drive system.

Ratings

Provides power ratings, continuous current ratings, and derating information for 480V configurations.

Typical short-term overload limits

Explains how maximum overload limits change based on motor selection and provides a chart.

Model number

Details the format and composition of the Quantum MP drive model numbers.

Compatible encoders

Lists encoders compatible with the Quantum MP drive and their corresponding parameter settings.

Nameplate description

Explains the information found on the drive rating label for size 1 and size 2 Quantum MP drives.

Drive features and options

Illustrates and lists the features and optional modules available for the Quantum MP drive.

Options available for Quantum MP

Details various Solutions Modules for feedback and I/O expansion, their colors, names, and further details.

Mechanical Installation

Safety

General safety instructions and warnings related to mechanical installation of the drive.

Planning the installation

Key considerations for planning the installation, including access, environmental protection, and cooling.

Terminal cover removal

Instructions for removing terminal covers, including warnings about stored charge and isolation.

Mounting method

Details on how the Quantum MP drive can be surface mounted, including dimensions and mounting points.

Enclosure

Information on enclosure layout and sizing considerations for proper drive installation.

Heatsink fan operation

Explanation of how the drive's heatsink fan operation is controlled based on temperature.

IP Rating (Ingress Protection)

Refers to section 12.1.11 for an explanation of IP Rating and its meaning.

Electrical terminals - Size 1

Details the location of power and ground terminals, and provides terminal sizes and torque settings for Size 1 drives.

Electrical terminals - Size 2

Details the location of power and ground terminals, and provides terminal sizes and torque settings for Size 2 drives.

Routine maintenance

Recommendations for routine checks to ensure drive and installation reliability, covering environment, enclosure, and electrical connections.

Electrical Installation

Electrical connections/ Power connections

Explains AC and DC connections, referring to diagrams for size 1 and size 2 drives.

Ground connections

Instructions for connecting the drive to the AC supply system ground, including warnings and impedance considerations.

AC supply requirements

Details the standard drive rating for nominal supply voltage and acceptable supply types.

Line reactors

Recommends external line inductance to mitigate disturbances from voltage notches caused by SCR drives.

Auxiliary AC supply and connections

Explains the auxiliary AC supply and its connections, including terminal functions.

Separating the Auxiliary Supply

Steps for powering the auxiliary supply from a separate source, including safety precautions.

Control 120 Vac supply

Details the onboard 120 Vac power source, its transformer connections, and protection.

Control 24 Vdc supply

Explains the three main functions of the 24 Vdc input supply.

Cable and fuse size ratings

Guidance on selecting fuses and cabling, considering continuous currents and installation regulations.

External suppressor resistor

Details the drive's internal suppression and facility for extra suppression using external resistors.

Ground leakage

Information on ground leakage current and the use of residual current devices (RCDs).

EMC (Electromagnetic compatibility)

Overview of Quantum MP's EMC immunity requirements and measures for radio frequency noise emission.

Serial communications connections

Details the drive's serial port, RJ45 connector, and communication protocols (EIA485, EIA232).

Shield connections

Instructions for connecting cable shields to ensure radio frequency emission suppression and noise immunity.

Control connections

General overview of control connections, consisting of various input/output parameters and their terminal numbers.

General

Details specifications for 120V User I/O control terminal and 24 Vdc/Analog control terminal.

Connecting an encoder

Additional measures for radio frequency emission prevention when connecting encoders, including shielding.

Getting Started

Understanding the display

Describes the two available keypad types (SM-Keypad LED and SM-Keypad Plus LCD) and their displays.

Keypad operation

Explains the components of the keypad and how to navigate parameters and control the drive.

Menu 0 (sub block)

Details accessing Menu 0 via sub block mode and keypad navigation for pre-defined sub blocks.

Pre-defined sub blocks

Lists and describes the pre-defined sub blocks available for drive setup and parameter access.

Menu 0 (linear)

Explains how Menu 0 brings together commonly used parameters for basic drive setup.

Menu structure

Describes the drive's parameter structure consisting of menus and parameters, and how navigation works.

Advanced menus

Introduces advanced menus containing groups of parameters for specific drive functions.

Saving parameters

Procedure for saving parameter changes made in advanced menus, as they are not automatically saved.

Restoring parameter defaults

Method to restore default parameter values, including steps for SMARTCARD or manual reprogramming.

Displaying parameters with non default values only

Function to filter visible parameters to only show those with non-default values.

Displaying destination parameters only

Function to filter visible parameters to only show destination parameters.

Parameter access level and security

Determines user access to menus and security levels for read/write operations.

Serial communications

Details the drive's serial port, RJ45 connector, and communication protocols (EIA485, EIA232).

Basic parameters

Full descriptions

Provides detailed descriptions of parameters found in pre-defined sub blocks for basic drive setup.

Running the Motor

Quick start commissioning / start-up (from USA defaults)

Step-by-step guide for initial drive commissioning and setup using default USA parameters.

Quick start commissioning / start-up (from European defaults)

Step-by-step guide for initial drive commissioning and setup using default European parameters.

CTSoft software commissioning tool

Information on using CTSoft for drive commissioning, monitoring, and parameter management.

Setting up a feedback device

Detailed information on parameter settings for compatible encoder types for Quantum MP.

Optimization

Armature current

Guidance on setting motor rated current and current limits for armature current control.

Speed feedback

Explains different methods for setting up speed feedback: estimated, tachometer, encoder, and Solutions Module.

Field current

Setting the rated field current and voltage for the field controller, and enabling field weakening.

Current loop gains self-tuning

Procedures for self-tuning current loop gains to optimize drive performance based on motor characteristics.

Speed loop gains tuning

Tuning proportional (Kp), integral (Ki), and differential (Kd) gains for optimal speed controller response.

Current limit tapers

Using current limit tapers to provide speed-dependent current limits for motor commutation.

SMARTCARD Operation

Introduction

Explains the SMARTCARD feature for parameter configuration, saving, and loading.

Easy saving and reading

Describes SMARTCARD data block locations and usage for saving and reading parameter sets.

Transferring data

Explains how to transfer data between the drive and SMARTCARD using parameter codes in Pr xx.00.

Data block header information

Details the information contained in each data block header on the SMARTCARD.

SMARTCARD parameters

Lists parameters related to SMARTCARD operation, including data block numbers, types, and versions.

SMARTCARD trips

Lists SMARTCARD trip indications and their corresponding conditions and diagnostic information.

Onboard PLC

Onboard PLC and SYPT Lite

Introduces the Quantum MP's onboard PLC capability and SYPT Lite software for ladder logic programming.

Benefits

Highlights the advantages of using the Onboard PLC and SYPT Lite for replacing smaller PLCs.

Limitations

Outlines the limitations of the Onboard PLC program compared to SM-Applications Plus or Lite modules.

Getting started

Information on obtaining and installing SYPTLite, including system requirements.

Onboard PLC parameters

Lists parameters associated with the Onboard PLC program, specifically for enabling and controlling it.

Onboard PLC trips

Lists trips associated with the Onboard PLC program and their diagnostic information.

Onboard PLC and the SMARTCARD

Explains how to transfer Onboard PLC programs between the drive and a SMARTCARD.

Advanced Parameters

Menu 1: Speed reference

Controls the main speed reference selection, including analog, preset, keypad, and precision references.

Menu 2: Ramps

Manages ramp blocks for speed control, including linear and S-ramp functions for acceleration and deceleration.

Menu 3: Speed feedback and speed control

Details speed accuracy, resolution, and options for setting up speed feedback and control.

Menu 4: Torque and current control

Parameters for controlling motor torque and armature current, including limits and overload protection.

Menu 5: Motor and field control

Settings related to motor and field control, including back EMF, armature voltage, and field weakening.

Menu 6: Sequencer and clock

Configuration for sequencer logic, digital inputs, and clock functions for drive control.

Menu 7: Analog I/O

Configuration and scaling for analog inputs and outputs, including invert and destination parameters.

Menu 8: Digital I/O

Configuration of digital inputs and outputs, including state, invert, source, and destination settings.

Menu 9: Programmable logic, motorized pot and binary sum

Settings for programmable logic, motorized potentiometers, and binary sum functions for custom control.

Menu 10: Status and trips

Displays drive status, alarms, and trip indications, with detailed lists of trips and their diagnoses.

Menu 11: General drive set-up

General drive setup parameters, including serial communications, security, and SMARTCARD settings.

Menu 12: Threshold detectors, variable selectors and brake control function

Advanced features for threshold detection, variable selection, and brake control logic.

Menu 13: Position control

Configuration for position control, including reference sources, feedback, and orientation.

Menu 14: User PID controller

Setup and configuration of the User PID controller for advanced control loops.

Menus 15, 16 and 17: Solutions Module slots

Information on installing and configuring Solutions Modules in different drive slots.

Menu 18: Application menu 1

Parameters for Application Menu 1, including power-down saved and read-write settings.

Menu 19: Application menu 2

Parameters for Application Menu 2, including power-down saved and read-write settings.

Menu 20: Application menu 3

Parameters for Application Menu 3, including read-write integer and long integer settings.

Menu 21: Second motor parameters

Parameters for a second motor, including reference clamps, acceleration, deceleration, and current limits.

Menu 22: Additional Menu 0 set-up

Parameters for setting up additional Menu 0 options.

Menu 23: Header selections

Parameters for selecting sub-block headers and pre-defined sub-block enables.

Advanced features

Information on advanced drive functions like reference modes, S-ramps, and torque modes.

Technical Data

Drive technical data

Comprehensive technical specifications for the Quantum MP drive, including ratings, power, and supply requirements.

Cable and fuse size ratings

Guidance on selecting fuses and cabling, considering continuous currents and installation regulations.

Optional external EMC filters

Information on sourcing optional EMC filters from Schaffner and Epcos.

Drive derating for extended ambient operation

Provides derating curves for Quantum MP drives based on ambient temperature.

Diagnostics

Trip indications

Explains how trip indications are displayed, listed alphabetically, and cross-referenced with trip numbers.

Trip Categories

Groups trips into categories for easier identification of issues and their priority.

Alarm indications

Lists common alarms and their associated conditions, including actions to take to prevent tripping.

Status indications

Displays the drive's operational status, such as decelerating, inhibited, ready, running, or tripped.

Displaying the trip history

Shows how to view the last 10 trips that have occurred, using specific parameters.

Behavior of the drive when tripped

Describes how the drive behaves when tripped and which parameters remain frozen for diagnosis.

UL Information

Common UL Information

General UL conformity requirements, including enclosure type, ambient temperature, terminal torques, and wiring.

AC supply specification

Specifies the maximum UL supply voltage and circuit capability.

Maximum continuous output current

Lists the maximum continuous output currents for different drive models as shown in Chapter 2.2.

Safety label

Instructions on placing the safety label and its content regarding electric shock precautions.

UL Listed accessories

Lists accessories that are UL listed for use with the Quantum MP drive.

Related product manuals