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Emerson SP5402 User Manual

Emerson SP5402
220 pages
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Installation Guide
U
Regen
200V, 400V, 575V, 690V
Part Number: 0471-0029-02
Issue: 2
www.controltechniques.com

Table of Contents

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Emerson SP5402 Specifications

General IconGeneral
BrandEmerson
ModelSP5402
CategoryServo Drives
LanguageEnglish

Summary

Safety Information

Warnings, Cautions and Notes

General warnings, cautions, and notes essential for safe operation.

Electrical Safety - General Warning

Warning about severe electrical shock hazards when working with the drive.

System Design and Safety of Personnel

Emphasizes professional installation and system design to avoid hazards.

Multiple Regen, Multiple Motoring System

Ratings

Table 3-1 200V Drive Ratings (200V to 240V ±10%)

Lists current and power ratings for 200V Unidrive SP drives under Normal and Heavy Duty.

Table 3-2 400V Drive Ratings (380V to 480V ±10%)

Lists current and power ratings for 400V Unidrive SP drives under Normal and Heavy Duty.

Table 3-3 575V Drive Ratings (500V to 575V ±10%)

Lists current and power ratings for 575V Unidrive SP drives under Normal and Heavy Duty.

Table 3-4 690V Drive Ratings (690V ±10%)

Lists current and power ratings for 690V Unidrive SP drives under Normal and Heavy Duty.

Unidrive SPMC Half Controlled Thyristor Rectifier

Regen Components

System Design

Introduction

Factors to consider for sizing a regen system, including line voltage, motor ratings, and power requirements.

Single Regen, Single Motoring Drive

Provides calculations for sizing a single Regen drive for single or multiple motoring drives.

Multiple Motoring Drives

Addresses sizing requirements for Regen drives in multi-drive configurations, considering DC bus capacitance limits.

Power Connections

Power Connections: Single Regen, Single / Multiple Motoring System

Shows power and control connections for a single Regen and single motoring drive system.

Power Connections: Single Regen, Multiple Motoring System Using a Unidrive SPMC

Power Connections: Single Regen, Multiple Motoring System Using an External Charging Resistor

Power Connections: Multiple Regen, Multiple Motoring System

Mechanical Installation

Safety Information

General safety instructions for mechanical and electrical installation.

Planning the Installation

Considerations for planning installation, including access, environment, and cooling.

Electrical Safety

Instructions for safe electrical installation under normal and fault conditions.

Fire Protection

Specifies that drive enclosure is not fire-rated and requires a separate enclosure.

Electromagnetic Compatibility

Guidelines for preventing electromagnetic interference from variable speed drives.

Regen Component Dimensions

Regen Inductor

Provides dimensions and specifications for 200V and 400V regen inductors.

External EMC Filter

Table 5-10 Drive EMC Filter Details (Size 1 to 6)

Details external EMC filter options from Schaffner and Epcos for various drive sizes.

Removal of Internal EMC Filter

Provides instructions for removing internal EMC filters for drive sizes 1-3 and 4-6.

Enclosure

Enclosure Sizing

Steps to calculate total heat dissipation and required unobstructed surface area for a sealed enclosure.

Enclosure Sizing

Cubicle Design and Drive Ambient Temperature

Electrical Installation

Electric Shock Risk

Warns about severe electric shock hazards from AC supply, DC connections, and internal parts.

Isolation Device

Emphasizes disconnecting AC supply using an approved device before removing covers or servicing.

Stored Charge

Warns about lethal voltage in capacitors remaining after AC supply disconnection and required waiting time.

Power Connections

AC and DC Regen Connections

Shows power connections for Unidrive SP size 1 Regen drive and motoring drive.

Unidrive SP Size 2 Power Connections

Unidrive SP Size 3 Power Connections

Unidrive SP Size 4, 5 and 6 Power Connections

Unidrive SPMA Power Connections

Unidrive SPMD Power Connections

Unidrive SPMC Power Connections

Ground Connections

Cable and Fuse Ratings

Table 6-2 Size 1 to 3 Input Current, Fuse and Cable Size Ratings

Provides typical input current, fuse ratings, and cable sizes for Unidrive SP sizes 1 to 3.

EMC (Electromagnetic Compatibility)

General Requirements for EMC

Ground (Earth) Connections

Details grounding arrangements according to figure 6-14, including shielded motor cables and clearances.

Conducted RF Emission

Recommended EMC Filters

Control Connections

Unidrive SPMC Control Terminals

Shows required connections for SPMC to T.84/T.85 and status relay utilization.

Getting Started

Regen Parameter Settings

Details settings for switching frequency and DC bus voltage set point.

Regen Drive Sequencing

Explains the sequence of events for Regen drive enabling, synchronization, and motoring drive activation.

Regen Drive Commissioning

Motoring Drive Commissioning

Optimisation

Voltage Controller Gain (Pr 3.06)

Parameter Ranges and Variable Maximums

Menu 0: Basic Parameters

Menu 3: Regen Sequencer

Menu 3 Regen Parameter Descriptions

Voltage Set-point

Voltage Controller Kp Gain

Voltage Controller Gain

Power Feed-Forward Compensation

Menu 4 Regen Parameter Descriptions

Current Controller Kp Gain

Current Controller Gains

Menu 5: Regen Control

Menu 5 Regen Parameter Descriptions

Regen Drive Rated Current

Maximum Switching Frequency

Menu 7: Analogue I/O

Analogue I/O

Menu 7 Regen Parameter Descriptions

Drive Cooling Fan

IGBT Junction Temperature

Drive Thermal Protection Accumulator

Menu 8: Digital I/O

Menu 9: Programmable Logic, Motorised Pot and Binary Sum

Menu 9 Regen Parameter Descriptions

Motorised Pot Mode

Menu 10: Status and Trips

Alarm Indications

Status Indications

Displaying the Trip History

Full Power Braking Time

Full Power Braking Period

Menu 11: General Drive Set-up

User Drive Mode

Maximum Heavy Duty Current Rating

Menu 12: Threshold Detectors and Variable Selectors

Menu 12 Logic Diagram (Continued)

Menu 14: User PID Controller

PID Output

PID Main Reference Source

PID Reference Source

PID Feedback Source

PID Enable

PID P Gain

PID I Gain

PID D Gain

PID Main Reference

PID Reference

PID Feedback

PID Error

Menus 15, 16 and 17: Solutions Module Set-up

Technical Data

Power and Current Ratings (Derating for Switching Frequency and Temperature)

Maximum Permissible Continuous Output Current @ 50°C (122°F) Ambient for Wall Mounted Drives

Maximum Permissible Continuous Output Current @ 40°C (104°F) Ambient with IP54 Insert and Standard Fan Fitted

Maximum Permissible Continuous Output Current @ 50°C (122°F) Ambient

Supply Requirements

DC Bus Voltage Setpoint

Temperature, Humidity and Cooling Method

Protection

Common DC Bus Fusing

Regen Inductor

Switching Frequency Filter

Switching Frequency Filter Inductor

Switching Frequency Filter Capacitors

Optional External EMC Filters

Optional External EMC Filter Details

Optional External EMC Filter Dimensions

Varistors

Component Sizing

Resistor Sizing for Multiple Drive Systems

Thermal / Magnetic Overload Protection for Soft Start Circuit

Diagnostics

Trip Indications

Explains how trip indications are displayed and lists common trip codes and their meanings.

Displaying the Trip History

Explains how to view the trip log and the meaning of recorded trip data.

General Trip Indications

Trip Diagnosis

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