ENCON Therma-Flow PLUS - Table of Contents

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CONTENTS

WARRANTY .................................................................................................................................... ii

CONTACT INFORMATION ............................................................................................................ iii

1 OVERVIEW ............................................................................................................................... 1-1

1.1 About this Manual ........................................................................................................... 1-1

1.2 About Therma-Flow

Plus ............................................................................................... 1-1

2 INSTALLATION ........................................................................................................................ 2-1

2.1 Installation Steps ............................................................................................................. 2-1

2.2 Installation Requirements ............................................................................................... 2-1

2.3 Unpacking and Securing the Unit ................................................................................... 2-3

2.4 Connecting the Drain (if applicable) ................................................................................ 2-3

2.5 Connecting the Water Supply ......................................................................................... 2-4

2.6 Installing Area Locator and Alarm Lights (if applicable) .................................................. 2-4

2.7 Connecting the Electrical Power Supply ......................................................................... 2-6

2.8 Adjusting the Enclosure Doors ........................................................................................ 2-9

3 OPERATION AND TESTING .................................................................................................... 3-1

3.1 Testing Therma-Flow

Plus ............................................................................................ 3-1

3.2 Actuating and Stopping the Eyewash, Drench Hose and Shower .................................. 3-1

3.3 Testing the Eyewash ....................................................................................................... 3-2

3.4 Testing the Shower ......................................................................................................... 3-3

3.5 Therma-Flow

Plus Inspection Report ............................................................................ 3-4

4 MAINTENANCE AND REPAIR ................................................................................................. 4-1

4.1 Scheduling Maintenance ................................................................................................. 4-1

4.2 Removing and Replacing ABS Covers to Access Components ..................................... 4-1

4.3 Relieving Fluid and Pressure from the System for Plumbing Repairs ............................ 4-3

4.4 Dismantling and Reassembling the Eyewash and Drench Hose .................................... 4-3

4.5 Ball Valves ...................................................................................................................... 4-5

4.5.1 Eyewash Ball Valve ............................................................................................. 4-6

4.5.2 Shower Ball Valve ............................................................................................... 4-8

4.6 Freeze and Scald Protection Valves ............................................................................... 4-9

4.6.1 Testing and Cleaning Freeze and Scald Protection Valves .............................. 4-10

4.7 Heat Trace Cable .......................................................................................................... 4-12

4.8 Heat Trace Thermostat ................................................................................................. 4-13

4.9 Alarms (optional) ........................................................................................................... 4-14

4.9.1 Magnetic Activated Proximity Switch (MAP

Switch) ........................................ 4-16

4.9.2 Flow Switch (optional) ...................................................................................... 4-19

4.10 Enclosure ..................................................................................................................... 4-22

4.10.1 Replacing the Enclosure Door Rubber Seals .................................................. 4-22

4.10.2 Windows .......................................................................................................... 4-23

4.10.3 Enclosure Heater. ........................................................................................... 4-23