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Endress+Hauser Liquisys M CPM223 - User Manual

Endress+Hauser Liquisys M CPM223
120 pages
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Products Solutions Services
BA00194C/07/EN/14.13
71212636
valid as of:
software version 2.70
Operating Instructions
Liquisys M CPM223/253
Transmitter for pH and ORP

Table of Contents

Questions and Answers:

Endress+Hauser Liquisys M CPM223 Specifications

General IconGeneral
BrandEndress+Hauser
ModelLiquisys M CPM223
CategoryTransmitter
LanguageEnglish

Summary

Safety Messages and Symbols

About This Document

Introduction to the document's structure and safety information guidelines.

Safety Message Structure

Defines the components and meaning of safety message signals like DANGER, WARNING, CAUTION, NOTICE.

Symbols Explanation

Explains the meaning of common symbols used in the manual, indicating permissions or prohibitions.

Basic Safety Instructions

Personnel Requirements

Details qualifications and responsibilities for personnel involved in installation, operation, and maintenance.

Designated Use

Specifies the intended applications and limitations of the Liquisys M transmitter.

Workplace Safety

Outlines safety conditions and regulations to be followed during operation and installation.

Operational Safety

Covers precautions for safe operation, including pre-commissioning checks and handling of damaged products.

Product Safety and Electrical Symbols

Product Safety Standards

States the product's design compliance with safety requirements and standards.

Electrical Symbols Definition

Lists and defines common electrical symbols used in diagrams and on the device.

Incoming Acceptance and Product Identification

Incoming Acceptance Procedures

Provides guidelines for checking the packaging and contents upon delivery.

Scope of Delivery Contents

Lists all components included in the delivery for field and panel-mounted instruments.

Product Identification and Approvals

Product Identification Methods

Explains how to find and identify the product using nameplate and order codes.

Certificates and Approvals

Details CE mark and CSA general purpose approvals for the product.

Installation Guide

Quick Installation Guide

Step-by-step instructions for completely installing the measuring point and transmitter.

Measuring System Components

Identifies the essential components that form a complete measuring system with the transmitter.

Installation Conditions for Field Instruments

Field Instrument Installation Conditions

Specifies environmental and physical conditions for installing the field-mounted transmitter.

Installation Conditions for Panel-Mounted Instruments

Panel-mounted Instrument Installation

Provides dimensional information and mounting requirements for panel-mounted instruments.

Field Instrument Installation Instructions

Field Instrument Mounting Methods

Describes various methods for securing the field housing, including wall and post mounting.

Post Mounting of Field Instruments

Post Mounting to Cylindrical Pipes

Details the procedure for mounting the field device to cylindrical posts or pipes.

Mounting Field Devices with Weather Protection

Mounting to Square Posts

Explains how to secure the field device to a square post, often with a weather protection cover.

Panel-Mounted Instrument Installation and Checks

Panel-mounted Instrument Securing

Describes how to secure the panel-mounted instrument using clamping screws and required depth.

Post-installation Checks

Lists essential checks to perform after the transmitter has been installed.

Electrical Connection Safety and Wiring

Electrical Connection Warnings

Highlights safety warnings related to energized devices and proper electrical connection procedures.

Wiring Guidelines

Provides essential wiring information, including the need for a circuit breaker and isolation.

Electrical Connection Without Memosens

Connection Diagram Without Memosens

Shows the detailed wiring diagram for instruments without Memosens functionality.

Field Instrument Wiring Details

Grounding and Cable Routing

Explains grounding requirements for sensor cables and routing through PG glands.

Panel-Mounted Instrument Wiring Details

Panel-mounted Instrument Connections

Illustrates the connection sticker and wiring for panel-mounted instruments.

Measuring Cable and Sensor Connection

Cable Types and Applications

Lists available measuring cable types and their suitability for different sensor types.

Connecting Measuring Cables

Field Instrument Cable Connection

Details the process for connecting measuring cables to the field instrument.

Panel-mounted Instrument Cable Termination

Explains how to terminate measuring cables for panel-mounted instruments, including BNC connector assembly.

pH and ORP Sensor Connection Examples

Sensor Connection Diagrams

Provides example diagrams for connecting various pH and ORP sensors to the transmitter.

Symmetrical vs. Asymmetrical Sensor Connections

ORP Electrode Connection Methods

Discusses symmetrical and asymmetrical connection options for ORP electrodes and their implications.

Electrical Connection With Memosens

Connection Diagram With Memosens

Shows the wiring diagram for instruments equipped with Memosens technology.

Memosens Field and Panel-Mounted Instrument Connections

Field Instrument Memosens Wiring

Details the connection compartment sticker for field instruments with Memosens functionality.

Panel-mounted Memosens Wiring

Details the connection sticker for panel-mounted instruments with Memosens functionality.

Memosens Cable and Sensor Connection

CYK10 Cable Structure and Connection

Describes the structure of the CYK10 measuring cable and how to connect it to the sensor.

Connecting Memosens pH Electrodes

Field and Panel-mounted Memosens Connections

Explains the connection process for Memosens pH electrodes to both field and panel-mounted instruments.

Alarm Contact and Post-Connection Checks

Alarm Contact Configuration

Illustrates recommended fail-safe switching for the alarm contact in normal and alarm conditions.

Post-Connection Electrical Checks

Lists checks to perform after wiring the electrical connection to ensure correctness.

Operability Overview

Quick Operation Guide

Outlines the different methods available for operating the transmitter.

Display and Operating Elements

Introduces the display and key operating elements of the transmitter.

Transmitter Display and Operating Elements

LC Display Information

Describes the Liquid Crystal (LC) display, its indicators, and measured value display.

Operating Elements Identification

Identifies and explains the function of the transmitter's physical operating elements like keys and LEDs.

Transmitter Key Assignments

CAL and ENTER Key Functions

Explains the functions of the CAL and ENTER keys for calibration and setup access codes.

PLUS;MINUS and REL Key Functions

Details the usage of PLUS/MINUS keys for navigation and REL key for relay control and manual operations.

Additional Key Functions

AUTO Key and Escape Function

Describes the AUTO key for mode switching and the Escape function for exiting menus.

Keyboard Locking and Unlocking

Explains how to lock and unlock the keyboard to prevent unauthorized access or accidental changes.

Local Operation Modes

Automatic vs. Manual Mode

Details how to switch between automatic and manual operating modes and their implications.

Operating Concept and Access Codes

Operating Modes Overview

Provides a visual overview of the transmitter's operating modes: measuring, setup, and calibration.

Access Codes and Modes

Explains the device access codes for calibration, setup, keyboard locking, and read-only modes.

Menu Structure and Hold Function

Menu Structure Navigation

Describes how to navigate through function groups and functions within the setup and calibration menus.

Hold Function for Outputs

Explains the "Hold" function for freezing current outputs during setup and calibration.

Commissioning Procedures

Commissioning Digital and ISFET Sensors

Provides notes for commissioning digital sensors with Memosens and ISFET sensors, including switch-on behaviour.

Function Check and Safety

Highlights the importance of function checks and safety during commissioning, especially regarding connections and voltage.

Switching On and Configuration

Switching On and Self-Test

Describes the process after power-up, including self-test and initial calibration.

Function Group Overview

Lists available function groups for setup, calibration, and other operations within the transmitter.

Factory Settings Overview

Factory Settings for Key Functions

Presents a table of important factory default settings for various transmitter functions.

Quick Start-up Configuration

Step-by-Step Quick Start-up

Provides a detailed step-by-step guide for performing initial essential settings using the transmitter's interface.

Quick Start-up Configuration Continued

Temperature Compensation Settings

Details the steps for configuring temperature compensation settings during the quick start-up process.

System Configuration - Setup 1 (pH;ORP)

Setup 1 for Standard and ISFET Sensors

Explains how to configure basic functions, operating mode, connection, and sensor type for pH/ORP and ISFET sensors.

System Configuration - Setup 1 for Digital Sensors

Setup 1 for Digital Sensor Configuration

Details the configuration steps for digital sensors, including operating mode and connection type.

System Configuration - Setup 2 (Temperature)

Temperature Measurement Configuration

Guides through setting up temperature measurement and compensation parameters.

System Configuration - Current Input

Current Input for Process Monitoring

Explains how to use the current input for monitoring process parameters like flow and for feedforward control.

Feedforward Control for PID Controllers

Feedforward Control Concept

Illustrates how feedforward control optimizes PID controller performance by considering fluctuating flow rates.

Current Input Configuration Details

Flow Monitoring and Control Settings

Details settings for flow monitoring, delays, switch-off limits, and feedforward control parameters.

Current Output Configuration

Configuring Current Outputs

Explains how to configure linear or user-defined current output characteristics and simulate output values.

Current Output Configuration Parameters

Current Output Settings (O1, O2, O3)

Details parameters for selecting current output type, measured variable, linear/simulated/table characteristics, and current ranges.

Monitoring Functions - Alarm Configuration

Alarm Settings and Parameters

Covers configuration of alarm functions, including contact type, delay, error current, and error selection.

Monitoring Functions - Electrode and Process Checks

SCS Electrode Monitoring

Explains the Sensor Check System for monitoring electrode integrity and detecting issues like glass breakage or leak current.

PCS Alarm (Process Check System)

Describes the Process Check System for detecting deviations in measuring signals and controller malfunctions.

Alarm Threshold Monitoring

SCS Alarm Configuration for Electrodes

Details how to configure SCS alarms for glass breakage and reference electrode monitoring.

PCS Alarm Configuration

Outlines settings for PCS alarms, including process monitoring types and thresholds.

Alarm Threshold Monitoring Parameters

Alarm Threshold Monitoring Settings

Covers parameters for alarm threshold monitoring, including selection, delay, and limits for process monitoring.

Relay Contact Configuration

Relay Functionality Overview

Explains the availability and types of relay functions (limit contactor, PID controller, timer, etc.) requiring a relay board.

Relay Configuration and PID Controller

Limit Contactor for pH;ORP and Temperature

Details how to configure limit contactors for pH/ORP and temperature measurements, including switch-on/off points and delays.

PID Controller Functions

Introduces the P(ID) controller and its configuration options for process control.

PID Controller Optimization

PID Control with Basic Load Dosing

Explains PID controlling combined with basic load dosing for optimizing control performance.

Control and Fine Optimization

Provides guidance on optimizing PID controller parameters (Kp, Tn, Tv) using a recorder.

Actuating Signal Outputs and Control Characteristics

Actuating Signal Output Types

Describes pulse length and pulse frequency modulation for actuating signals used with solenoid valves and pumps.

Direct and Inverse Control Action

Explains the selection between direct and inverse control action characteristics for proportional controllers.

Cleaning Functions

Timer for Cleaning Function

Details the timer function for scheduling automatic cleaning cycles.

Chemoclean Function

Explains the Chemoclean function for defining different cleaning and rinsing intervals.

Neutralization Controller

Neutralization Control Process

Describes the neutralization control process for maintaining pH by dosing acid and alkali.

Relay Configuration - Limit Contactors

Limit Contactor for pH;ORP Configuration

Details the configuration of limit contactors for pH/ORP measurements, including switch-on/off points and delays.

Relay Configuration - Temperature Limit Contactors

Limit Contactor for Temperature Configuration

Details the configuration of limit contactors for temperature measurements, including switch-on/off points and delays.

Relay Configuration - PID Controller

PID Controller Configuration

Explains how to configure PID controllers, including set points, gain, action times, and control characteristics.

Relay Configuration - Timer and Chemoclean

Timer Function Configuration

Details the settings for the timer function, including rinse time, pause time, and repeat cycles.

Chemoclean Function Configuration

Outlines the configuration parameters for the Chemoclean function, including rinse time and pause time.

Relay Configuration - Chemoclean Function

Chemoclean Function Details

Describes the configuration of the Chemoclean function, including start pulse selection, rinse/cleaning times, and repeat cycles.

Relay Configuration - Neutralization Controller

Neutralization Controller Setup

Details the configuration for the neutralization controller, including set points, gain, action times, and pulse parameters.

Service Functions

Language and Hold Configuration

Covers settings for language selection and configuring the Hold function during operation.

Software Upgrade and Device Information

Details procedures for software upgrades and viewing device information like order and serial numbers.

Service Functions - Device Reset and Tests

Device Reset and Test Functions

Explains how to reset the device to factory settings and perform diagnostic tests like reference voltage and AC frequency checks.

E+H Service Menu

Device Version Information

Provides information on accessing and displaying device version details, including software, hardware, and module IDs.

Interfaces and Communication

Interface and Communication Settings

Details settings for communication interfaces, including bus address and display of measuring point tag.

Calibration Procedures

General Calibration Notes

Provides general guidelines and important notes for calibrating the sensor, including ISFET sensor specifics.

pH Calibration Process

pH Calibration Steps

Details the step-by-step process for calibrating the pH sensor using buffer solutions.

pH and ORP Calibration

ORP Calibration Steps

Explains the process for calibrating ORP measurements using mV values and buffer solutions.

ORP Calibration Details

ORP Calibration for Toxic and Non-toxic Samples

Details the calibration procedure for ORP using toxic and non-toxic sample values.

Numeric Calibration

Manual Slope and Zero Point Correction

Guides through manually correcting the slope and zero point values for calibration.

Offset Calibration

Applying Offset for Measurement Calibration

Explains how to use the OFFSET function group to calibrate the measurement against a reference value.

Diagnostics and Troubleshooting

Troubleshooting Instructions

Provides general instructions for troubleshooting issues indicated by error messages on the transmitter display.

System Error Messages

Lists system error codes, their causes, tests, remedial measures, and related status indicators.

Process Specific Errors

Localizing and Rectifying Process Errors

Provides a table to help diagnose and rectify errors related to the process or sensor connection.

Instrument Specific Errors

Diagnosing Instrument Errors

Lists instrument-specific errors, their possible causes, tests, and required tools or spare parts.

Maintenance Overview

Maintenance Tasks at the Measuring Point

Outlines the main maintenance tasks, including calibration, cleaning, and connection checks.

Transmitter Cleaning Guidelines

Provides instructions and precautions for cleaning the transmitter housing using appropriate agents.

Cleaning pH;ORP Sensors

Cleaning Procedures for pH;ORP Sensors

Details specific cleaning methods for glass electrodes, ORP sensors, and ISFET sensors, including cautions.

Sensor Maintenance and Supplies

Maintaining Digital Sensors

Explains the process for maintaining digital sensors with Memosens functionality, including sensor replacement and calibration.

Liquid KCl Supply and Assembly

Covers maintenance of liquid KCl supply and information on assembly procedures for sensors.

Connecting Lines and Junction Boxes

Checking Cables and Connections for Moisture

Provides guidance on checking cables and connections for moisture and faulty measurements, including insulation testing.

Repair and Dismantling

Spare Parts Ordering Information

Details how to order spare parts, including necessary information like order code and serial number.

Dismantling the Panel-mounted Instrument

Provides step-by-step instructions for disassembling the panel-mounted instrument.

Dismantling the Field Instrument

Field Instrument Disassembly Procedure

Gives step-by-step instructions for disassembling the field instrument.

Replacing the Central Module

Central Module Replacement Procedure

Outlines the steps for replacing the central module, including data backup and serial number entry.

Accessories - Sensors

pH and ORP Sensors

Lists various pH and ORP sensors available, including their specifications and ordering information.

Accessories - Connection and Junction Boxes

Measuring Cables and Data Cables

Details available measuring cables (CPK series) and Memosens data cables (CYK10).

Junction Boxes (VBM and VBA)

Describes junction boxes VBM and VBA for cable extension, including their specifications and order numbers.

Mounting Accessories

Weather Protection Cover (CYY101)

Describes the CYY101 weather protection cover for field devices, essential for outdoor operation.

Universal Post (CYY102)

Describes the CYY102 universal post for mounting transmitters.

Software and Hardware Add-ons

Add-on Packages and Cards

Lists available software and hardware add-ons, such as Plus Package, Chemoclean, and relay cards.

Calibration Solutions

Buffer Solutions (CPY20)

Details high-quality buffer solutions for pH calibration, including their values and accuracy.

ORP and KCl Solutions

Lists technical buffer solutions for ORP electrodes and KCl-electrolyte solutions for liquid-filled electrodes.

Technical Data - Input and Output

Input Specifications

Covers measured variables, measuring ranges, input resistance, binary inputs, and current input specifications.

Output Signal Specifications

Details output signal types (HART, PROFIBUS PA/DP) and their associated signal coding, data transfer rates, and galvanic isolation.

Technical Data - Output and Control Parameters

Output Signal Characteristics

Describes output ranges, resolution, minimum distance for signals, isolation voltage, and overvoltage protection.

Controller and Alarm Parameters

Lists parameters for limit contactors, controllers (PID), and alarm functions, including delays and thresholds.

Technical Data - Power Supply

Power Supply and Fieldbus Connections

Details power supply voltage options, fieldbus connection supply voltages, and mains protection.

Technical Data - Performance Characteristics

Resolution and Maximum Error

Specifies resolution, maximum measured error, and repeatability for various measurement types.

Zero Point, Slope, and Offset

Provides data for zero point, slope, and offset values for different sensor types and measurement conditions.

Technical Data - Environment and Construction

Environmental Conditions

Covers ambient and storage temperatures, electromagnetic compatibility, ingress protection, and electrical safety.

Mechanical Construction Details

Details dimensions, weight, material, and terminal specifications for both instrument types.

Appendix - Operating Matrix

Operating Matrix Overview

Presents a comprehensive matrix showing the flow of operations and parameter settings within the transmitter's menus.

Appendix - Relay and Service Function Matrix

Relay Function Matrix

Illustrates the configuration flow for relay functions, including limit contactors, PID controllers, timer, and Chemoclean.

Service and Interface Function Matrix

Shows the navigation and settings for service functions (language, hold) and interface/communication settings.

Appendix - Alarm and Process Control Matrix

Alarm and Monitoring Matrix

Details alarm threshold settings, process monitoring options, and related parameters within the operating matrix.

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