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EnerSys NexSys User Manual

EnerSys NexSys
12 pages
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Owner’s Manual
www.enersys.com
ADVANCED LITHIUM-ION
TECHNOLOGY
Li-ion
TECHNOLOGY
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EnerSys NexSys Specifications

General IconGeneral
BrandEnerSys
ModelNexSys
CategoryCamera Accessories
LanguageEnglish

Summary

Battery Safety and Handling

User Training, Voltage, and Lockout

Details user training, voltage levels, and lockout procedures for safe operation.

Potential Battery Hazards

Describes thermal events, short circuits, and mechanical risks associated with the battery.

Safety Provisions and Guidelines

Outlines safety features and essential operational guidelines for safe use.

Electrolyte Exposure and Burn Treatment

Provides immediate actions for electrolyte contact and thermal burns.

Battery Usage and Performance

Operational Compliance and Connections

Covers usage instructions, connector requirements, and charging protocols.

State of Charge Management and Performance

Explains low SOC operation, opportunity charging, and temperature effects on performance.

Hibernation Mode and Warnings

Details the battery's hibernation feature and the importance of audible/visual warnings.

Fire Safety and Venting

Emergency Fire Response Procedures

Guides on evacuation, firefighting, and emergency contact for thermal events.

Safety Venting Mechanism

Describes the battery's design for safely venting hot gases.

Battery Handling and Architecture

Safe Handling and Lifting Procedures

Details safe practices for handling, lifting, and securing the battery.

Battery Architecture and Management System

Explains modular design, power modules, and the Battery Management System (BMS).

Battery Labeling and Hazard Communication

Label Identification and Content

Lists and describes battery labels, including hazard warnings.

Shipping, Disposal, and Critical Safety Labels

Covers transport classification, disposal, and critical safety labels like DANGER.

Installation and Power Connection

Mechanical Installation into Industrial Trucks

Guides mechanical adjustments, weight, and securing the battery within the truck.

Electrical Power Connection to Truck

Details cable requirements, standards, and warnings for electrical connection.

Battery Communication Interfaces

Interface Overview and Types

Describes communication ports, their functions, and diagrams.

Operator Interface Options

Details operator interface devices for monitoring and control.

Operator Interface Display Details

Mobile App and BDI Functionality

Explains mobile app and BDI for SOC monitoring and error alerts.

Truck iQ Dashboard and Screen Examples

Covers Truck iQ dashboard features and screen display examples.

Operator Interface and Battery Operations

State of Charge Display Examples

Illustrates display screens showing battery state of charge.

CAN-Bus Integration and Activation/Deactivation

Details CAN-Bus integration, battery activation, deactivation, and low SOC procedures.

Battery Charging Procedures

Charger Requirements and Safety Features

Specifies approved chargers, CAN communication, and safety features.

Charging Connections and Environment

Covers connector types, contamination prevention, and charging environments.

Charging Sequence, Transport, and Storage

Detailed Charging Sequence Steps

Outlines the step-by-step process for charging the battery.

Battery Transport Regulations and Guidelines

Details requirements for transporting Li-ion batteries as dangerous goods.

Battery Storage Requirements and Precautions

Specifies storage environment, temperature, and state of charge management.

Service, Maintenance, and Disposal

Service, Maintenance, and Repair Procedures

Covers routine checks, maintenance, and repair processes.

Dismantling and Disposal Regulations

Addresses dismantling restrictions and battery disposal procedures.

Troubleshooting Overview

General Troubleshooting Steps

Provides initial steps for diagnosing and resolving battery operational issues.

Battery Troubleshooting and Error Resolution

Diagnosis for Charging Issues

Guides on identifying and resolving battery charging problems.

Power-On and Error ID Troubleshooting

Covers power-on issues and interpreting error codes.

Common Error ID Explanations and Actions

Details specific error IDs, their causes, and corrective actions.

Appendices

Appendix A: Battery Model Specifications

Lists detailed specifications for NexSys iON battery models.

Appendix B: Terms and Abbreviations

Provides a glossary of technical terms and acronyms.

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