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EngA CenCon

EngA CenCon
60 pages
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IOM68 June 2019
Technical Manual
Manual Revision 1.08
m c
g k
These instructions
are intended as an aid to qualified, licensed installers and
service personnel for proper installation, adjustment and operation of this unit.
Read and understand these instructions thoroughly before attempting installation or
operation. Failure to follow these instructions may result in improper installation,
adjustment, service or maintenance possibly resulting in fire, electrical shock,
carbon monoxide poisoning, explosion, personal injury or property damage.
www.engineeredair.com

Table of Contents

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EngA CenCon Specifications

General IconGeneral
BrandEngA
ModelCenCon
CategoryController
LanguageEnglish

Summary

INTRODUCTION AND CONTACT INFORMATION

Copyright Statement

Legal statement regarding document ownership and reproduction rights.

CONTACT INFORMATION AND SAFETY GUIDELINES

Contact Details

Lists contact details for Canadian and USA head offices and factories.

Safety Warnings and Notices

Defines WARNING, CAUTION, and NOTICE statements to ensure safe operation and prevent damage.

GENERAL OVERVIEW AND HARDWARE

General Overview

Provides a high-level introduction to the CenCon controller and its capabilities.

Hardware Specifications

Details the controller's specifications, including voltage, output ratings, and power consumption.

COMPUTER CONNECTION

INTERFACE SCREENS

KEYPAD OPERATION

DISPLAY SCREEN DETAILS

Home Screen Functionality

Displays setpoint, discharge temperature, and active modes of operation.

Heating and Cooling Displays

Details the G-XM heating and C-XM cooling screens, showing operational status and sequences.

ECONOMIZER CONTROL

CENCON IO CONFIGURATION

CenCon Analog and Digital IO

Details analog and digital input/output signals for the CenCon controller's interface.

Heating Module IO

Details analog and digital input/output signals for the heating expansion module.

COMMUNICATION SETTINGS

SYSTEM SETTINGS

ALARM STATUS

TERMINAL DESCRIPTIONS

OPERATION MODES AND FAN CONTROL

Mode Selection and Occupancy

Explains mode selection based on demand/ambient temp and operation during occupied/unoccupied periods.

Fan Control and Startup

Details fan control, VAV, feedback checks, and air proving switch operation during startup.

Heat Exchanger WarmupCooldown

Describes preheat/cooldown delays for heat exchangers based on ambient and discharge temperatures.

DAMPER CONTROL MECHANISMS

Make-up Air and End Switches

Covers make-up air damper operation with 2-position actuators and damper end switch functionality.

Ambient Compensation and Economizer

Explains ambient compensation for density and economizer damper control strategies.

OPERATIONAL LIMITS AND MODES

High Ambient Lockout and Low Limit

Covers disabling economizer at high ambient temperatures and low limit freeze protection features.

Heating Control Methods

Describes control of simple fluid heating and the need for expansion modules for gas-fired heating.

COOLING SYSTEM OPERATION

Modulating Chilled Water Control

Details MCW output for chilled water coils and actuator requirements for cooling.

GAS FIRED HEATING AND TIMING

General System Timing Parameters

Lists various timing parameters for mode changes, alarms, and delays.

TEMPERATURE CONTROL METHODS

Thermostat and Remote Setpoint Integration

Details using thermostats and remote setpoints for discharge temperature control.

BMS Setpoint Integration

Explains modifying discharge temperature via a Building Management System (BMS).

ALARM MANAGEMENT AND RESET

Alarm Descriptions

Lists and explains various system alarms related to operation, sensors, and communication.

Alarm Reset Procedures

Provides instructions for resetting alarms via computer screen or the CenCon keypad.

WIRING CONSIDERATIONS

Module Grounding Procedures

Proper grounding for CenCon and expansion modules, including green wire connection to chassis.

Modbus Communication Wiring

Details Modbus wiring, cable specifications, routing, and polarity for stable operation.

COMMUNICATION WIRE GROUNDING

EXPANSION MODULES (XM) OVERVIEW

J-XM MODULE

J-XM Basic Operation

Describes the J-XM module's operation for indirect fired heating and burner control functions.

J-XM TERMINAL DESCRIPTIONS

J-XM CD-XM TIMING PARAMETERS

J-XM COMBUSTION SETUP

Gas Actuator Calibration

Step-by-step guide for calibrating gas valve actuators for accurate combustion setup.

Combustion Offsets Adjustment

Instructions for adjusting combustion offsets to achieve optimal air/fuel mixture and O2 levels.

J-XM ALARM DESCRIPTIONS

G-XM MODULE

G-XM Basic Operation

Describes the G-XM module's operation for indirect heating, including prepurge, ignition, and modulation.

G-XM TIMING PARAMETERS

G-XM TERMINAL DESCRIPTIONS

G-XM COMBUSTION SETUP

Gas and Air Actuator Calibration

Guides calibration of gas and air actuators for optimal combustion on G-XM.

Combustion Offsets Adjustment

Details adjusting air and gas offsets for optimal O2 values and combustion on G-XM.

M-XM ALARM DESCRIPTIONS

M-XM MODULE

M-XM Basic Operation

Describes M-XM operation for direct fired HE heaters, including ignition and modulation.

M-XM P-XM TIMING PARAMETERS

M-XM TERMINAL DESCRIPTIONS

M-XM BURNER SETUP

Maxitrol Valve Configuration

Instructions for setting up and operating the Maxitrol valve for M-XM burner control.

Gas Actuator Calibration

Step-by-step calibration for gas actuators used in M-XM burner setup and operation.

M-XM ALARM DESCRIPTIONS

PROFILE PRESSURE SETPOINT

C-XM MODULE

C-XM Basic Operation

Describes C-XM operation for staged compressor cooling and stage sequencing up to 6 compressors.

C-XM TIMING PARAMETERS

C-XM TERMINAL DESCRIPTIONS

STAGED COMPRESSORS

AMBIENT CONDENSER FANS

LOW AMBIENT LOCKOUT

H-XM MODULE

H-XM Basic Operation

Describes H-XM operation for staged electric heat control and stage sequencing based on ambient temperature.

H-XM TERMINAL DESCRIPTIONS

STAGED HEATING OPERATION

HIGH AMBIENT LOCKOUT

S-XM MODULE

S-XM Basic Operation

Describes S-XM operation for humidifiers, including tank fill, drain, and burner control.

S-XM TIMING PARAMETERS

S-XM OPERATION NOTES

S-XM TERMINAL DESCRIPTIONS

S-XM ALARM DESCRIPTIONS

ER-XM MODULE

ER-XM Basic Operation

Describes ER-XM operation for energy recovery, including heat wheel speed, frost protection, and exhaust temperature monitoring.

ER-XM TERMINAL DESCRIPTIONS

ER-XM ALARM DESCRIPTIONS

CD-XM MODULE

CD-XM Basic Operation

Describes CD-XM operation for controlling combustion motor speed in conjunction with J-XM heating module.

P-XM MODULE

P-XM Basic Operation

Describes P-XM operation for measuring variable flow and providing pressure differential outputs.

APPENDIX A - THERMISTOR OUTPUT TABLE

APPENDIX B - MAXITROL VALVE ADJUSTMENTS

APPENDIX C - STARTUP CHECKS

APPENDIX D - SERVICE ISSUES

CenCon Specific Service Issues

Covers service issues like read/save features, communication alarms, erratic behavior, and hard reset procedures.

COMBUSTION AND SYSTEM CONSIDERATIONS

Combustion Analysis and Pilot Sensing

Covers annual combustion checks, pilot sensing issues, regulator response, and water/ice from combustion.

Manifold Pressure and Sensor Guidelines

Details manifold pressure settings, field adjustments, and guidelines for customer-installed sensors.

DJ SPEED SENSOR AND AIR BALANCING

DJ Speed Sensor and Top Loading

Explains testing DJ speed sensors, magnet gaps, and proper top loading tube orientation.

Air Balancing Considerations

Discusses air balancing procedures and the impact of ambient temperature on air volume.

APPENDIX E - DJDG FUEL CURVE DEVELOPMENT

COMBUSTION RECORD - DJ

COMBUSTION RECORD - DG

COMBUSTION RECORD - HE

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