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General| Brand | ESAB |
|---|---|
| Model | A6 S Arc Master |
| Category | Welding Accessories |
| Language | English |
Formal statement guaranteeing compliance of the automatic welding machine with EN 60292 standard and directives.
Ensures familiarity with operation, emergency stops, function, safety precautions, and welding.
Covers requirements for a suitable workplace, personal safety equipment, and general precautions like secure cables.
Overview of automatic welding machines designed for butt and fillet joints using SAW and MIG/MAG welding.
Defines key welding terms like SAW welding, MIG/MAG welding, Tandem welding, and Twinarc welding.
Presents detailed technical specifications for A6 SFE1, A6 SFE2, A6 SGE1, and A6 SFE1C welding heads.
Explains Submerged Arc Welding (SAW) Light Duty, Heavy Duty, and Tandem welding configurations.
Details the components of a complete welding head, including feed motor and contact equipment for different models.
States that installation must be performed by qualified personnel and includes a warning about rotating parts.
Describes how automatic welding machines are fitted using screws on a carriage or column and boom unit.
Instructions for connecting the A2-A6 Process Controller to the welding machine.
Provides diagrams for connecting A6 welding heads for Submerged Arc Welding (SAW) and Gas Metal Arc Welding (MIG/MAG).
General safety regulations and advice for operating the welding equipment, including weld preparation and testing.
Instructions for loading the welding wire onto the wire drum and brake hub, including a warning about the bobbin.
Details on checking feed rollers, tensioning wire, and procedures for changing feed rollers for different wire types.
Guides on selecting contact equipment for SAW, including flux-cored wire, and adjusting wires for tandem welding.
Instructions for contact equipment for twin wires (Heavy Twin and Light Twin) and adjusting wires for Twin-arc welding.
Details on contact equipment for MIG/MAG welding and procedures for filling the flux hopper.
Instructions for assembling the conversion kit to change the welding head from Submerged Arc Welding to MIG/MAG welding.
Instructions for assembling the conversion kit to change the welding head for Twin-arc welding.
General maintenance guidelines, emphasizing disconnecting the mains supply before any work and referring to the Process Controller manual.
Daily checks include cleaning flux/dirt, checking connections, bolted joints, guides, and drive rollers.
Regular checks involve carbon brushes, slides, guides, drive rollers, and contact tips, with replacement of worn components.
Lists essential equipment checks and prerequisites before starting troubleshooting, including power supply and controls.
Details common symptoms like fluctuating readings, irregular wire feed, and overheating cables, with causes and actions.
Lists available accessories for the welding heads, including slides, contact equipment, conversion kits, and pilot lamps.
Guidance on how to order spare parts, specifying machine type, number, designation, and part number.
