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ESAB EMP 255ic - User Manual

ESAB EMP 255ic
60 pages
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Instruction manual
0463 605 001 GB 20181217
Valid for: serial no. 730-xxx-xxxx, 735-xxx-xxxx
EMP 255ic & EMP 320ic

Table of Contents

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Questions and Answers

  • G
    gregoryhansenAug 8, 2025
    What to do if my ESAB Welding System has no power or arc?
    • C
      Carla JohnsonAug 9, 2025
      If your ESAB Welding System isn't powering on or producing an arc, verify that the input power supply switch is on. Also, check the display for any temperature fault indications, and ensure the system breaker hasn't tripped. Confirm that the input power, welding, and return cables are correctly connected, and the correct current value is set. Finally, inspect the input power supply fuses.
  • L
    langjenniferAug 13, 2025
    Why does my ESAB EMP 255ic have wire feeding problems?
    • E
      eddie82Aug 13, 2025
      If you're experiencing wire feeding issues with your ESAB Welding System, several factors could be at play. Ensure the wire spool brake is correctly adjusted and that the feed roller is the correct size and isn't worn. Also, verify that the correct pressure is set on the feed rollers and that the proper direction of motion is set based on the wire type. Check that the correct contact tip is used and that it's not worn. Finally, make sure the liner is the right size and type for the wire and that it isn't bent, causing friction.
  • J
    Jamie HuffmanAug 17, 2025
    How to troubleshoot porosity in ESAB EMP 255ic weld metal?
    • V
      Veronica FernandezAug 17, 2025
      To address porosity issues in the weld metal of your ESAB Welding System, consider the following: * Check that the gas bottle is not empty. * Ensure the gas regulator is not closed. * Inspect the gas inlet hose for leaks or blockages. * Verify the correct gas is connected and the correct gas flow is used. Additionally, maintain minimal distance between the MIG torch nozzle and the workpiece, avoid drafts that could disperse shielding gas, and ensure the workpiece is clean and free of oil or grease before welding.
  • K
    Kim LindseyAug 21, 2025
    What causes frequent overheating protection trips in my ESAB Welding System?
    • J
      James MccarthyAug 21, 2025
      Frequent trips of the overheating protection in your ESAB Welding System can occur if you're exceeding the recommended duty cycle for the weld current you're using. Also, make sure the air inlets or outlets are not clogged.
  • C
    catherine32Aug 26, 2025
    How do I solve basic MMA (SMAW) welding problems with my ESAB EMP 255ic Welding System?
    • L
      Louis GibsonAug 26, 2025
      To solve basic MMA welding problems with your ESAB Welding System, ensure you are using the correct polarity. The electrode holder is usually connected to the positive polarity and the work lead to the negative polarity. If in doubt, consult the electrode data sheet.
  • C
    Curtis FernandezAug 30, 2025
    Why is my ESAB Welding System having wire feeding problems?
    • L
      Linda BurtonAug 30, 2025
      If your ESAB Welding System is experiencing wire feeding issues, ensure the wire spool brake is correctly adjusted. Check that the feed roller is the correct size and not worn. Set the correct pressure on the feed rollers and verify the proper direction of motion based on the wire type. Also, confirm that the correct contact tip is used and it is not worn, and that the liner is the right size and type for the wire. Finally, ensure the liner isn't bent, causing friction.
  • R
    Rachel SwansonSep 3, 2025
    How to fix porosity in ESAB Welding System weld metal?
    • T
      torrescarlaSep 3, 2025
      To fix porosity in your ESAB Welding System's weld metal, start by checking that the gas bottle isn't empty and the gas regulator isn't closed. Inspect the gas inlet hose for leaks or blockages. Ensure the correct gas is connected and the correct gas flow is used. Keep the distance between the MIG torch nozzle and the workpiece to a minimum. Avoid working in areas with drafts. Also, make sure the workpiece is clean, free from oil or grease, before welding.

ESAB EMP 255ic Specifications

General IconGeneral
Input Frequency50/60 Hz
Rated Input Current16 A
Output Current Range (MMA)10 - 250 A
Open Circuit Voltage68 V
ProcessMIG/MAG, MMA, TIG
Max Spool Size15 kg
Protection ClassIP23
Output Current Range (TIG)5 - 250 A
Wire Diameter Range0.6 - 1.2 mm

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