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ESAB
Welding System
EM 235ic
ESAB EM 235ic User Manual
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Instruction
manual
0463
479
001
US
20170627
V
alid
for:
serial
no.
EMP
235ic:636-xxx-xxxx,
EM235ic:640-xxx-xxxx
EMP
235ic,
EM
235ic
2
Table of Contents
Table of Contents
2
Safety Precautions
4
Meaning of Symbols
4
Safety Guidance and Information
4
User Responsibility
9
Introduction
11
Equipment
11
Technical Data
13
Installation
16
Location
16
Lifting Instructions
16
Mains Supply
17
Recommended Fuse Sizes and Minimum Cable Area
17
Connecting the Power Source to Input Supply
18
Operation
19
Connections
20
Connecting Welding and Return Cables
20
Polarity Change
21
Inserting and Replacing Wire
21
Setting the Wire Feed Pressure
23
Changing the Feed/Pressure Rollers
23
Shielding Gas
24
Volt-Ampere Curves
25
Duty Cycle
27
Overheating Protection
28
Control Panel
29
How to Navigate - EMP 235Ic
29
Main Menu
29
Smig Mode
29
Manual MIG Mode
30
Flux Cored Wire Mode
30
Stick Mode
30
LIFT-TIG Mode (EMP 235Ic Only)
31
Settings
31
User Manual Information
31
Icon Reference Guide
31
How to Navigate - EM 235Ic
34
Symbol Reference EM 235Ic
34
Maintenance
36
Routine Maintenance
36
Power Source and Wire Feeder Maintenance
36
Torch and Liner Maintenance
37
Troubleshooting
38
Ordering Spare Parts
40
Mig Weld Parameter Chart
41
Fraction to Decimal Conversion
43
Diagram
44
Ordering Numbers
45
Wear Parts
46
Accessories
48
Replacements Parts
49
4
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ESAB EM 235ic Specifications
General
Protection Class
IP23S
Input Frequency
50/60 Hz
Efficiency
85%
Power Factor
0.73
Welding Processes
MIG, Flux-Cored, Stick, TIG
Approvals
CE
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