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ESAB Rustler EM 280C PRO User Manual

ESAB Rustler EM 280C PRO
44 pages
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Rustler
EM280CPRO, EM350CPRO,
EM350CPROSYNERGIC
Instruction manual
0463 930 001 GB 20230113
Valid for: GC236-, GC237-, GC238-,
OP250-XX XXXX
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ESAB Rustler EM 280C PRO Specifications

General IconGeneral
Number of Phases3
Mains Frequency50/60 Hz
Current Range MIG/MAG30 - 280 A
Wire Diameter Range0.8 - 1.2 mm
Spool Diameter200 mm
Maximum Output280 A
Power Factor0.73
Wire Diameter Range (Solid Wire)0.8 - 1.2 mm
Wire Diameter Range (Flux-Cored)0.9 - 1.2 mm
Electrode Diameter (MMA)1.6 - 5.0 mm
Current Range MMA20-280 A
Open Circuit Voltage68 V
Wire Feed Speed2.0 - 17.5 m/min
Protection ClassIP23
StandardsEN IEC 60974-1, EN IEC 60974-10
Welding ProcessMMA, MIG/MAG
Output at 40°C, MMA280 A at 30 V, 60% duty cycle
Output at 40°C, MIG/MAG280 A at 28 V, 60% duty cycle

Summary

Safety

Meaning of Symbols

Explanation of danger, warning, and caution symbols used in the manual.

Safety Precautions

Essential safety measures and procedures for operating ESAB equipment.

Introduction

Equipment

Details of the components and accessories included with the welding power source.

Technical Data

ECO Design Information

Information on the equipment's compliance with energy efficiency directives and power consumption.

Installation

Location

Guidance on positioning the welding power source for optimal operation and safety.

Move Instructions (No Lifting)

Instructions on how to safely move the welding equipment without lifting.

Mains Supply

Requirements and specifications for connecting the welding power source to the mains supply.

Operation

Connections and Control Devices

Details on connecting cables and identifying control elements on the welding unit.

Recommended Maximum Current Values for Connection Cables Set

Guidelines for selecting appropriate connection cables based on current and duty cycle.

Connecting Welding and Return Cables

Procedure for correctly connecting welding and return cables to the power source.

Polarity Change

Explanation of how to change the polarity for different welding processes.

Turning the Mains Power On/Off

Instructions for safely powering the welding unit on and off.

Bobbin Brake

How to adjust the bobbin brake for optimal wire feed performance.

Changing and Loading Wire

Step-by-step guide for replacing and loading welding wire spools.

Changing Feed Rollers

Procedure for changing feed rollers to match different wire types and diameters.

Changing the Wire Guides

Instructions on replacing wire guides to suit various wire diameters and types.

Roller Pressure

How to adjust roller pressure for smooth wire feeding through the guide.

Control Panel

External Control Panel

Description of the buttons, knobs, and displays on the external control panel.

LED Indicators Description

Explanation of the meaning and function of various LED indicators on the control panel.

Internal Control Panel

Details of the buttons and selections on the internal control panel for welding parameters.

Menu Selection

Guide to navigating and adjusting settings through the machine's menu system.

MIG/MAG and MIG/MAG SYN

Menu functions for MIG/MAG and Synergic MIG welding processes.

Hidden Functions for MIG/MAG and MIG/MAG SYN

Accessing and using advanced or hidden functions for MIG/MAG processes.

MIG SPOT

Menu functions and settings specific to MIG SPOT welding.

Hidden Functions for MIG SPOT

Accessing and using advanced or hidden functions for MIG SPOT welding.

MMA

Menu functions and settings for MMA welding mode.

Hidden Functions for MMA

Accessing and using advanced or hidden functions for MMA welding.

Maintenance

Routine Maintenance

Schedule and procedures for regular maintenance tasks to ensure optimal performance.

Power Source

Guidelines for cleaning and maintaining the welding power source unit.

Inspection, Cleaning and Replacement

Procedures for inspecting, cleaning, and replacing worn parts of the equipment.

Error Codes

Error Code Descriptions

List and explanation of error codes, including troubleshooting actions.

Troubleshooting

Calibration and Validation

Measurement Methods and Tolerances

Details on measurement methods and acceptable tolerances for calibration.

Requirements Specifications and Standards

Specifications and standards related to accuracy and calibration of the welding equipment.

Ordering Spare Parts

Wiring Diagram EM 280 PRO

Wiring Diagram EM 350 PRO

Wear Parts

Fe, Ss and Cored Wire

Wear parts for Mild Steel, Stainless Steel, and cored wires based on wire diameter.

Cored Wire - Different Wire Guides Dependent on Wire Diameter!

Wear parts for cored wires, focusing on wire guides based on diameter.

Accessories

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