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ESAB Fabricator EM 401i - User Manual

ESAB Fabricator EM 401i
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Fabricator EM 401i,
Fabricator EM 501i
Instruction manual
0446 455 001 GB 20210630
Valid for: Serial number:
OP110YY-XXXXXX

Questions and Answers

Summary

Safety

Meaning of Symbols

Explains hazard warning symbols used in the manual for immediate attention and safety.

Safety Precautions

Covers general safety measures, electrical hazards, fumes, noise, and moving parts for safe operation.

Introduction

Equipment

Lists the components and accessories supplied with the welding power source.

Technical Data

Fabricator EM 401 i;EM 401 i with Cooling Unit Specifications

Details technical specifications for the Fabricator EM 401i models including voltage, current, and dimensions.

Fabricator EM 501 i with Cooling Unit Specifications

Details technical specifications for the Fabricator EM 501i model including voltage, current, and dimensions.

Duty Cycle and Enclosure Class Definitions

Explains duty cycle as a percentage of operation time and enclosure class (IP codes) for equipment protection.

Application Class Explanation

Explains the meaning of the 'S' symbol indicating suitability for use in areas with increased electrical hazard.

Installation

Location

Guidance on positioning the power source to ensure cooling air inlets and outlets are unobstructed.

Lifting Instructions

Provides safety instructions and weight limits for lifting the welding equipment safely.

Mains Supply

Information on connecting the power source to the correct supply voltage and protecting it with the correct fuse.

Operation

Connections and Control Devices

Identifies all external ports, connectors, and control panel elements of the welding machine.

Welding Control Mode

Explains different welding modes: 2-stroke, 4-stroke, and 4-stroke repeat for various welding tasks.

Connection of Welding and Return Cable

Details how to connect welding and return cables, including recommended cable sizes and current ratings.

Symbols and Functions

Explains the meaning of various symbols and icons found on the control panel and their functions.

Thermal Protection

Describes the overheating protection mechanism, its indicator lamp, and automatic reset.

Fan Control

Explains how the cooling fan speed is controlled based on welding current and operational status.

Usage of the Cooling Unit

Guidelines for using the cooling unit with different welding torches to prevent damage and wear.

Coolant Connection

Recommendations for connecting the coolant system and height considerations for optimal performance.

Coolant Pressure Controller

Explains the function of the coolant pump's pressure relief valve and potential causes of high pressure.

Maintenance

Maintenance

General warnings and notes regarding equipment maintenance, including safety and warranty considerations.

Routine Maintenance

Provides a schedule for regular maintenance tasks like cleaning weld terminals and checking cables.

Power Source Cleaning

Explains the importance and frequency of cleaning the power source to maintain performance and lifespan.

Cooling Unit Care

Addresses dust and swarf accumulation in the cooling unit and the coolant system for optimal cooling.

Filling the Coolant

Instructions on using the correct ESAB ready mixed coolant and proper filling procedures.

Troubleshooting

Error Code Reference

Lists welder error codes displayed on the screen, their causes, and recommended solutions for troubleshooting.

Fault Types and Corrective Actions

Provides specific corrective actions for common faults like no arc, interrupted current, or poor cooling.

Ordering Spare Parts

Appendix

Ordering Numbers

Lists product ordering numbers for power sources, manuals, and associated equipment.

Block Diagram

Illustrates the internal functional components of the welding power source and their interconnections.

Accessories

Lists available accessories such as wire feeders, connection sets, and coolant for purchase.

ESAB Fabricator EM 401i Specifications

General IconGeneral
Input Frequency50/60 Hz
Wire Diameter0.8-1.6 mm
Protection ClassIP23
Efficiency85 %
Power Factor0.93
ProcessMIG/MAG

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