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ESAB Fabricator 252i User Manual

ESAB Fabricator 252i
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A-12925
300
3163339
Révision : AA Issue Date: September 1, 2015 Manual No.: 0-5423
Operating
Manual
ESAB Fabricator
®
252i
3-IN-1 Multi Process
Welding Systems
esab.com

Table of Contents

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ESAB Fabricator 252i Specifications

General IconGeneral
Wire Size Range (MIG)0.023-0.045 in
Wire Size Range (Flux-Cored)0.030-0.045 in
Protection ClassIP23
Input Phase1/3-Phase
Wire Feed Speed50-800 IPM
ProcessMIG, Stick, TIG
StandardsCSA, CE

Summary

User Responsibility

Safety

Safety Precautions

General safety guidelines and requirements for operating welding and plasma cutting equipment.

System Introduction

Product Description

Details the ESAB Fabricator 252i as a multi-process welding power source with its capabilities and compliance.

Transportation Methods

Provides safety instructions for moving the welding power source, including lifting and securing precautions.

Packaged Items

Lists all components and accessories included with the Fabricator 252i power supply.

Duty Cycle Explained

Explains the meaning of rated duty cycle and provides a graph illustrating operational limits based on current.

Technical Specifications

Provides detailed technical specifications for the Fabricator 252i, including dimensions, power, and output ratings.

Installation, Operation, and Setup

Mains Supply Voltage Requirements

Details the required mains supply voltage range and potential issues with incorrect voltage levels.

Electromagnetic Compatibility (EMC)

Addresses potential electromagnetic disturbances and user responsibilities for ensuring compatibility.

Control Panel and Features

Identifies and describes the main controls, indicators, and features on the Fabricator 252i control panel.

Advanced Features Details

Explains how to access and use advanced programming functions for different welding modes.

Attaching the MIG Gun

Step-by-step instructions for connecting the ESAB Fusion 250A MIG Gun to the power source.

Inserting Wire into Feed Mechanism

Detailed steps for feeding welding wire through the drive roller and into the MIG Gun.

Shielding Gas Regulator Operating Instructions

Provides instructions and safety precautions for operating the shielding gas regulator and flow meter.

Setup for MIG Welding (Gas Shielded)

Step-by-step guide for setting up the machine for MIG welding using gas-shielded wire.

Setup for LIFT TIG Welding

Instructions for setting up the machine for LIFT TIG (GTAW) welding, including electrode sharpening.

Setup for STICK Welding

Procedure for setting up the machine for STICK (SMAW) welding, including polarity considerations.

Basic Welding Guide

MIG Welding Technique

Explains the fundamental techniques for Gas Metal Arc Welding (GMAW) and Flux Cored Arc Welding (FCAW).

MIG Welding Troubleshooting

Provides solutions for common MIG welding problems such as porosity and inconsistent wire feed.

STICK Welding Technique

Details basic techniques for Stick (SMAW) welding, including electrode selection and arc welding practice.

TIG Welding Technique

Explains the basic Gas Tungsten Arc Welding (GTAW) process, including electrode types and filler wire selection.

Power Source Problems and Service

Power Source Error Codes

Lists error codes, their causes, and recommended remedies for power source malfunctions.

Routine Service and Calibration

Details the schedule and requirements for routine inspection, testing, maintenance, and calibration.

Cleaning the Welding Power Source

Provides a routine cleaning schedule and instructions for maintaining the welding power source.

Cleaning the Feed Rolls

Instructions for cleaning the drive rolls to ensure proper wire feeding and prevent wear.

Key Spare Parts

Power Supply Replacement Panels

Lists part numbers for replacement panels and sheet metal components of the power supply.

ESAB Fusion 250A MIG Gun Parts

Identifies and lists part numbers for components of the ESAB Fusion 250A MIG Gun.

Options and Accessories

Accessory and Option List

Lists available optional accessories for the Fabricator 252i, including MIG guns, carts, and kits.

Circuit Diagram

Revision History

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