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ESAB Heliarc 353iAC/DC User Manual

ESAB Heliarc 353iAC/DC
48 pages
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HELIARC AC/DC
281i, 283i & 353i
Operating Manual
0558012079 10/2014
0558012079 07/22/2013 Preliminary
Operating Manual
HELIARC AC/DC
281i, 283i & 353i
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ESAB Heliarc 353iAC/DC Specifications

General IconGeneral
BrandESAB
ModelHeliarc 353iAC/DC
CategoryWelding System
LanguageEnglish

Summary

USER RESPONSIBILITY

User Responsibilities and Safety Warnings

Outlines user obligations for safe operation and highlights critical safety cautions before use.

SECTION 1 SAFETY

Safety Introduction and Symbols

General safety overview, explanation of warning symbols (Danger, Warning, Caution), and their implications.

Personal Protection and Fire Prevention

Guidelines for personal protective equipment, clothing, and measures to prevent fires and explosions.

Electrical, Magnetic Field, and Gas Hazards

Covers electrical shock hazards, magnetic fields, and protection against fumes and gases during operation.

Cylinder, Maintenance, and Reference Safety

Safe practices for cylinder handling, equipment maintenance, and additional safety references.

Symbols, Enclosure Class, and Specific Cautions

Details on warning symbol meanings, IP enclosure classes, and specific operational cautions.

SECTION 2 INTRODUCTION

Heliarc AC/DC Product Overview

Introduction to the Heliarc AC/DC 281i, 283i, 353i welding power sources and their technology.

Technical Specifications

Detailed specifications including input voltage, output current, duty cycle, and dimensions for all models.

SECTION 3 INSTALLATION

Radio Interference Management

Guidance on minimizing radio frequency interference from welding operations.

Trolley Unit Assembly and Mounting

Instructions for assembling the trolley unit and mounting the power source onto it.

Power Supply and W.C.U. Connection

Connecting the unit to power supplies and the optional Water Cooler Unit (W.C.U.).

SECTION 4 ASSEMBLY

Trolley Assembly Components

List of parts required for the assembly of the trolley unit, referring to Figure 4-1.

Trolley Assembly Procedure

Step-by-step instructions for assembling the trolley unit, referencing Figure 4-2.

Mounting Power Source to Trolley

Procedure for attaching the welding power source to the assembled trolley, referencing Figure 4-3.

Cooler Assembly and Liquid Fill-Up

Steps for assembling the optional cooler and filling it with coolant, referencing Figure 4-5.

Torch, Gas, and Work Return Connections

Connecting TIG torch, gas hose, work return lead, and optional remote controls.

Stick SMAW Welding Connections

Connecting electrode holder and work return lead for Stick (SMAW) welding.

SECTION 5 OPERATION

Initial Power On and Standby Mode

Procedure for turning on the unit and understanding its initial standby mode and display.

Control Modes and Arc Initiation

Using remote controls, initiating TIG arcs (HF/Lift), and selecting AC/DC processes.

Pulse Mode and MMA Welding Setup

Configuring pulse parameters and setting up for MMA (Stick) welding.

TIG 2-Torch and 4-Torch Operation

Operating TIG welding using 2-torch and 4-torch switch modes with HF start.

TIG Spot Welding Procedure

Performing spot welding using the TIG process with a 2-torch switch and HF start.

TIG Manual Sequenced Pulsing

Utilizing manual sequenced pulsing for TIG welding via torch switch operations.

Tungsten Electrode Optimization

Selecting tungsten types and preparing tips for optimal AC/DC TIG welding performance.

AC TIG with Foot Control and Current Ratings

Using foot control for AC TIG and understanding tungsten electrode current limits.

Control Panel Overview

Front Panel Layout and Indicators

Diagram and description of the main controls, displays, and indicator LEDs on the front panel.

Front Panel Control Descriptions

Detailed explanation of specific front panel controls and their functions, numbered 1-24.

Front Panel Parameter Adjustments

How to adjust parameters like frequency, pulse, balance, and gas flow using front panel encoders.

Advanced Operational Features

Adjusting Hot-Start, storing/recalling welding programs, and other advanced functions.

Modes and Functions Summary

Welding Mode and Function Matrix

Table listing available welding modes and the functions supported within each mode.

Selecting Welding Operation Modes

Procedure for cycling through and selecting various welding modes (Stick, TIG 2T/4T/Spot/Dual).

Stick (SMAW) Mode Quick Setup

Guide to setting up Stick (SMAW) mode, including Hot Start and Arc Force adjustments.

TIG 2-Stroke Mode with Remote Switch

Setting up TIG 2-Stroke mode with a remote switch, adjusting down slope time.

TIG 2-Stroke Mode with Foot Control

Setting up TIG 2-Stroke mode with a foot control, adjusting down slope time.

TIG 4-Stroke Mode Setup

Configuring TIG 4-Stroke mode, including slope times and final current level.

TIG Spot Mode Setup

Setting up TIG Spot mode, including spot time and weld current level adjustments.

AC Mode Configuration and Parameters

Turning on AC mode, adjusting frequency, and waveform balance for AC welding.

Pulse Mode Peak and Background Current

Setting the peak and background current levels for pulse welding operations.

Pulse Mode Frequency and Duty Cycle

Adjusting pulse frequency and duty cycle for AC and DC pulse welding.

Storing and Recalling Welding Programs

Procedure for saving and retrieving custom welding parameter programs.

General Welding Functions Setup

Setting HF start, slope times, and pre/post gas flow for various welding processes.

SECTION 6 MAINTENANCE

Maintenance Overview and Safety

Importance of regular maintenance and safety precautions before performing any work.

Power Source and Torch Care

Cleaning the power source air inlets and the welding torch for optimal performance.

Cooling Unit Cleaning Procedure

Steps for cleaning the cooling unit, including disconnection and draining of coolant.

Filling Cooling Unit with Coolant

Procedure for safely filling the cooling unit with the specified coolant.

SECTION 7 WARRANTY

Warranty Terms and Exclusions

Details of the 36-month warranty coverage and common exclusions for the welding equipment.

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