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ESAB Heliarc 161 User Manual

ESAB Heliarc 161
32 pages
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Heliarc 161
POWER SOURCE
F15-655-E 12 / 2003
P/N 0558002625 - 208 and 230 V, 1-Phase, 50/60 Hz
INSTRUCTION MANUAL
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ESAB Heliarc 161 Specifications

General IconGeneral
Input Phase1
Input Frequency50/60 Hz
Output Current Range5-160A
TIG Lift ArcYes
Input Voltage115/230 V
Welding ProcessesTIG (Lift Arc), Stick
Rated Output160A at 26.4VDC
TIG Electrode Size1.0 - 4.0 mm
Weight11.5 kg

Summary

Safety Precautions

Personal Protection and Hazard Prevention

Covers personal safety, fire/explosion, electrical shock, and EMF hazards.

Safety Precautions: Fumes, Cylinders, and Maintenance

Fumes, Gases, Cylinder, and Equipment Safety

Details safety for fumes, gases, cylinder handling, and equipment maintenance.

Section 1 General: Product Overview and Specifications

Heliarc 161 AC/DC Features and Specifications

Lists key features, technical specifications, options, and ordering information.

Section 2 Installation: Setup Procedures

Section 2 Installation: Controls and Connections

Section 2 Installation: Detailed Controls and Settings

Power, Mode, Polarity, and Balance Settings

How to set power, process mode, polarity, and AC balance.

Welding Current and Slope Settings

Adjusting welding current and slope down time.

Section 3 Operation: TIG Welding

TIG Welding Setup and Procedure

Step-by-step guide to connect, set up, and perform TIG welding.

Section 3 Operation: Connection Diagrams

TIG (GTAW) and STICK (SMAW) Connection Diagrams

Diagrams illustrating TIG and STICK welding connection configurations.

Section 3 Operation: MMA Welding

MMA Welding Setup and Safety Checks

Safety checks, setup, and electrode recommendations for MMA welding.

Section 3 Operation: MMA Welding Procedure

Section 4 Maintenance: Servicing and Inspection

Section 5 Troubleshooting: Identifying and Resolving Faults

Section 6 Replacement Parts: Ordering Information

Section 6 Replacement Parts: Detailed List

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