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ESAB HandyPlasma 550 User Manual

ESAB HandyPlasma 550
36 pages
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This manual provides complete instructions for the following HandyPlasma
®
550 cutting packages starting with Serial
No. PPOR144027:
ESAB P/N 0558002612 - 230 V, 1-Phase, 50/60 Hz - North America
HandyPlasma
®
550
PLASMARC CUTTING PACKAGE
F15-706-D 12/2005
Installation, Operation and Service Manual
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ESAB HandyPlasma 550 Specifications

General IconGeneral
BrandESAB
ModelHandyPlasma 550
CategoryWelding System
LanguageEnglish

Summary

Comprehensive Safety Precautions

English Safety Guidelines

Safety precautions for arc welding and cutting, including personal protection from radiation and noise.

Fire and Explosion Prevention

Precautions to prevent fires and explosions caused by heat, sparks, or hot metal during operations.

Electrical Shock Hazards and Prevention

Warnings and precautions to avoid electrical shock hazards.

EMF Hazards and Minimization

Information on potential hazards of EMF and procedures to minimize exposure.

Fumes, Gases, and Ventilation Safety

Precautions regarding ventilation and health risks from fumes and gases.

Safe Cylinder Handling Practices

Safe practices for handling compressed gas cylinders to prevent rupture and injury.

Equipment Maintenance Importance

Importance of proper maintenance to prevent accidents and ensure safe operation.

Hazard Symbol Meanings

Explanation of hazard symbols used in the manual (Danger, Warning, Caution).

Product Description and Specifications

General Description

Overview of the HandyPlasma 550 as a compact, self-contained plasma cutting system.

Manual Scope and Purpose

Purpose of the manual to provide operator information for installation and operation.

Available Package Configurations

Details of the HandyPlasma 550 package and spare parts kit contents.

HandyPlasma 550 Technical Specifications

Technical specifications for the HandyPlasma 550, including output, current, air requirements, and dimensions.

PT-31XL Torch Specifications

Specifications for the PT-31XL torch, including current capacity and dimensions.

Equipment Installation Guide

General Installation Guidance

Importance of proper installation for satisfactory and trouble-free operation.

Required Equipment and Air Supply

Details the necessary air supply requirements for the cutting operation.

Installation Location Guidelines

Guidelines for selecting an optimal location for the power source, considering ventilation and clearance.

Pre-Installation Inspection Steps

Steps for inspecting the equipment upon receipt and before installation.

Primary Electrical Input Connection

Instructions and warnings for connecting the primary electrical input power.

Secondary Output Connections

Instructions for making torch and work cable connections.

Connecting for 230 Vac Input

Diagram and steps for connecting the HandyPlasma 550 to a 230 Vac input.

Operating the HandyPlasma 550

General Operation Precautions

General warnings and precautions before operating the HandyPlasma 550.

HandyPlasma 550 Control Panel Overview

Description and function of the controls on the HandyPlasma 550 front panel.

Assembling PT-31XL Consumables

Step-by-step instructions for assembling consumables for the PT-31XL torch.

Plasma Cutting with PT-31XL

Guidelines and safety warnings for performing plasma cutting with the PT-31XL torch.

Plasma Cutting Procedure

Detailed steps on how to start and perform a plasma cut using the torch.

Plasma Cutting Operating Techniques

Techniques for piercing and grate cutting with the plasma torch.

Common Plasma Cutting Problems

Troubleshooting common issues encountered during plasma cutting operations.

Maintenance and Cleaning Procedures

General Maintenance Advice

General precautions and guidance for performing maintenance on the equipment.

Inspection and Cleaning Procedures

Recommended procedures for regular inspection and cleaning of the unit.

Flow Switch Maintenance

Detailed steps for disassembling, cleaning, and reassembling the flow switch.

Troubleshooting Common Issues

General Troubleshooting Warnings

General warnings and guidance for troubleshooting the plasma cutting equipment.

Troubleshooting Guide and Flowcharts

A guide to diagnosing and resolving common starting and operational problems.

Troubleshooting: No Air Flow

Flowchart for diagnosing and resolving issues related to no air supply.

Troubleshooting: Air Not Shutting Off

Flowchart for diagnosing and resolving issues where air supply does not shut off.

Troubleshooting: Power Light Not Energized

Flowchart for diagnosing issues with the power switch light not illuminating.

Troubleshooting: Temperature LED ON

Diagnosing overheating issues indicated by the temperature LED.

Troubleshooting: No Current Output

Troubleshooting steps for when the unit has no current output.

Plasma Cutting Sequence of Operation

Diagram illustrating the sequence of operations for the plasma cutting process.

Ordering Replacement Parts

General Replacement Parts Information

Information on providing unit serial number when ordering replacement parts.

Ordering Replacement Parts

Recommendations for ordering genuine ESAB parts and indicating shipping instructions.

HandyPlasma 550 Spare Parts List

List of available spare parts for the HandyPlasma 550, including item number, part number, and description.

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