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ESAB Heliarc 283i AC/DC User Manual

ESAB Heliarc 283i AC/DC
42 pages
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Instruction manual
0463 369 001 GB 20131114 Valid for: 283i=S2733450468 353i=S2733450508
Coolingunit=S2733450427
Heliarc283iAC/DC
Heliarc353iAC/DC
Heliarccoolingunit
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ESAB Heliarc 283i AC/DC Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range (TIG)5-280 A
Output Current Range (Stick)10 - 280 A
Protection ClassIP23
Input Voltage230/400 V
Input Phase3-phase
Welding ProcessesTIG, Stick
Rated Output280 A
Duty Cycle (TIG)60% @ 280 A
Duty Cycle (Stick)60% @ 280 A

Summary

Declaration of Conformity

Safety Precautions

Introduction to Heliarc Welding Systems

System Overview

General overview of the Heliarc welding power sources and cooling unit.

Included Equipment

Lists the included components for the power sources and cooling unit.

Technical Data Specifications

Installation Guide

General Installation Procedures

States installation must be carried out by a professional.

Lifting and Handling Instructions

Provides safety warnings and instructions for lifting the power source by hand or with a hoist.

Location and Placement Guidelines

Guidance on positioning the welding power source for proper cooling and protection.

Mains Electrical Supply Connection

Details electrical requirements, connection procedures, and safety precautions for the mains supply.

Hydraulic Cooling Unit Connection

Instructions for connecting the torch to the cooling unit's water couplings.

Operating the Heliarc System

Operational Overview

Directs users to the safety chapter before operating the equipment.

Power Source Front Panel Controls

Details the front panel layout, connections, and control devices for the power source.

Quick Setup Modes

Guides on various quick setup modes including Stick, TIG two/four stroke, spot welding, and pulse modes.

Sub Menu Power Source Settings

Details specific power source settings like hot start for TIG AC.

Main Welding Functions Explained

Explains core welding functions like Pre gas, Arc ON/OFF, slope times, and trigger functions for TIG modes.

TIG AC/DC Operation Details

Explains AC frequency and balance adjustments for AC/DC welding.

TIG Welding Information

Provides guidance on electrode types, filler materials, gas usage, and TIG welding on copper.

Power Source Overheating and Duty Cycle

Explains duty cycle and actions to take if the power source overheats.

Cooling Unit Connections and Operation

Details the front panel controls, connections, and startup procedures for the cooling unit.

Maintenance Procedures

Maintenance Overview

Emphasizes the importance of regular maintenance for safe and reliable operation.

Power Source Cleaning and Inspection

Instructions for checking and cleaning the welding power source to prevent overheating.

Welding Torch Cleaning

Guidance on cleaning the welding torch after changing wire bobbins.

Cooling Unit Cleaning Procedure

Procedures for cleaning the cooling unit, including safety precautions before starting.

Refilling Cooling Unit Coolant

Step-by-step instructions on how to refill the cooling unit with coolant.

Troubleshooting Guide

Power Source Troubleshooting

Provides troubleshooting steps for common issues with the welding power source, like no arc or interrupted current.

Cooling Unit Troubleshooting

Offers troubleshooting solutions for cooling unit problems such as not switching on or coolant circulation issues.

Ordering Spare Parts

System Diagrams

Welding Tables

Ordering Numbers

Available Accessories

ESAB Subsidiaries and Representative Offices

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